🏷️ Basic Information

Make:

BMW

Model:

5 Series Touring Sport Wagon

Sub Model:

530xi / 535xi

Chassis Code:

E61

Platform:

E60

👋 Introduction

Segment:

Premium Mid-size Luxury Sport Wagon

Philosophy:

The BMW 5 Series Touring (E61) represents the pinnacle of executive luxury combined with sporting dynamics and practicality. It targets discerning buyers seeking performance, comfort, and advanced technology in a versatile wagon form factor.

Competitors:

Audi A6 Avant, Mercedes-Benz E-Class Estate, Volvo V70, Saab 9-5 SportCombi.

Performance Orientation:

The 'xi' designation signifies BMW's xDrive all-wheel-drive system, enhancing traction and stability, particularly with the potent inline-6 engines.

Practicality:

The Touring body style offers enhanced cargo capacity and flexibility compared to the sedan counterpart, making it a practical choice for families and active lifestyles.

Technology Integration:

Features advanced iDrive infotainment, optional active steering, adaptive headlights, and sophisticated electronic stability control systems.

📋 Manual Details

Applicable Years:

2006, 2007, 2008, 2009, 2010

Bodystyle Covered:

Touring (Wagon)

Estimated Page Count:

3000+

Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Powertrain:

Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, ignition system, emission control.

Drivetrain:

All-Wheel Drive (xDrive) system, transfer case, drive shafts, differentials (front and rear).

Transmission:

Automatic transmission (e.g., GM 6L45/6L50 or ZF 6HP19/6HP26), transmission control module (TCM), torque converter, coolers, fluid specifications.

Suspension:

Front suspension (double-wishbone or multi-link), rear suspension (multi-link), springs, shock absorbers, control arms, bushings, anti-roll bars, active suspension (if equipped).

Brakes:

Brake system hydraulics, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), EBD (Electronic Brake-force Distribution), brake pads, rotors, calipers, parking brake, brake fluid specifications.

Steering:

Power steering system (hydraulic or electric assist), steering column, steering gear, tie rods, alignment specifications.

Electrical:

Battery, charging system, starter, lighting (headlights, taillights, interior), wiring diagrams, fuses, relays, sensors, actuators, body control module (BCM).

Comfort And Convenience:

HVAC (Heating, Ventilation, Air Conditioning), power windows, power locks, sunroof, seats (heating, memory), keyless entry, central locking.

Body And Chassis:

Body panels, doors, hood, tailgate, bumpers, interior trim, chassis components, corrosion protection.

Infotainment And Navigation:

iDrive system, radio, CD player, navigation system, display, speakers, antenna.

Safety Systems:

Airbags (SRS), seat belts, crumple zones, impact sensors, tire pressure monitoring system (TPMS).

Maintenance:

Oil change, filter replacement, fluid checks and top-offs, brake inspection, tire rotation, spark plug replacement, belt replacement, scheduled service intervals.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based diagnosis, fault finding strategies for all major systems.

Repair:

Engine component overhaul, transmission repair and replacement, brake caliper and rotor replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair.

Diagnostics:

OBD-II diagnostics, BMW specific diagnostic tools (e.g., ISTA/D), sensor testing, actuator testing, module programming and coding (overview).

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems.

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications.

📊 Manual Specifications

Format:

PDF

Searchability:

Searchable text content for quick information retrieval.

Quality:

High-resolution, clear text and diagrams suitable for printing.

Type:

N/A (Digital Download)

Type:

N/A (Digital Download)

⚙️ Engine Specifications

530Xi Engine:

3.0L Naturally Aspirated Inline-6 (N52B30)

530Xi Engine Code:

N52

535Xi Engine:

3.0L Twin-Turbocharged Inline-6 (N54B30)

535Xi Engine Code:

N54

530Xi Horsepower:

255 hp @ 6600 rpm

530Xi Torque:

236 lb-ft @ 2750 rpm

535Xi Horsepower:

300 hp @ 5800 rpm

535Xi Torque:

300 lb-ft @ 1400-5000 rpm

Injection Type:

Sequential Electronic Fuel Injection (SEFI), Direct Injection (DI) for N54.

Fuel Requirement:

Premium Unleaded Gasoline (91 octane or higher recommended)

ECU:

Digital Motor Electronics (DME) control unit.

🔧 Transmission

Standard Transmission:

6-speed Steptronic Automatic Transmission

Optional Transmission:

6-speed Manual Transmission (primarily for 530xi, less common for 535xi in North America)

Automatic Features:

Steptronic manual shift mode, adaptive transmission control (TCU), sport/comfort modes.

Automatic Fluid Type:

BMW approved ATF (e.g., Shell M-1375.4, Pentosin ATF1)

📐 Dimensions

Length:

Approx. 190.2 inches (4831 mm)

Width:

Approx. 72.4 inches (1838 mm)

Height:

Approx. 57.4 inches (1458 mm)

Wheelbase:

Approx. 113.7 inches (2890 mm)

Cargo Volume Seats Up:

Approx. 17.7 cu ft (500 L)

Cargo Volume Seats Down:

Approx. 57.0 cu ft (1615 L)

Curb Weight 530Xi:

Approx. 3900-4000 lbs (1769-1814 kg)

Curb Weight 535Xi:

Approx. 4000-4100 lbs (1814-1860 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 5000-5100 lbs (2268-2313 kg)

🛡️ Safety Features

NHTSA Front Impact:

5-Star Rating

NHTSA Side Impact:

5-Star Rating

IIHS Crash Test Results:

Good (Top Safety Pick for its era)

Stability Control:

Dynamic Stability Control (DSC) with integrated ABS, Traction Control (ASC/TCS).

Braking Assistance:

Brake Assist (BA), Electronic Brake-force Distribution (EBD).

Drivetrain Stability:

xDrive All-Wheel Drive system.

Airbags:

Front dual-stage airbags, front side-impact airbags, head protection system (side curtain airbags).

Seatbelts:

Three-point inertia-reel seat belts with pre-tensioners and force limiters.

Rollover Protection:

Integrated passive rollover protection system.

💡 Technology Features

System Name:

iDrive (CCC or CIC depending on year/options)

Features:

Central control knob, high-resolution color display, navigation system (optional), climate control, audio system, Bluetooth integration.

Advanced Options:

Adaptive Headlights, Head-Up Display (HUD), Lane Departure Warning (LDW), Active Cruise Control (ACC).

Bluetooth:

Integrated Bluetooth hands-free system with audio streaming.

Usb Aux:

Auxiliary audio input jack, optional USB interface.

🔧 Maintenance

Oil Change Interval:

Variable interval based on 'Condition Based Service' (CBS), typically 10,000-15,000 miles or annually.

Major Service Milestones:

Spark plugs (approx. 60,000-100,000 miles depending on engine), brake fluid flush (every 2 years), coolant flush (every 3-4 years).

Engine Oil Type N52:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) synthetic, SAE 0W-30 or 5W-30.

Engine Oil Type N54:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) synthetic, SAE 0W-30 or 5W-30 (consider viscosity based on climate).

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 specification)

Power Steering Fluid:

BMW Power Steering Fluid (Pentosin CHF 11S or equivalent, check specific model requirements)

Brake Fluid Type:

DOT 4 Low Viscosity (LV) or DOT 4 Plus.

N54 Engine:

High-pressure fuel pump (HPFP) failure, ignition coil issues, injector problems, turbocharger wastegate rattle (early models).

N52 Engine:

Valve cover gasket leaks, eccentric shaft sensor failure, oil pan gasket leaks, VANOS solenoid issues.

E61 Chassis:

Water pump and thermostat failure (electric water pump), power steering hose leaks, rear air suspension leaks (if equipped), iDrive system glitches, electronic gremlins due to complex wiring.

Oil Filter 530Xi N52:

e.g., Mann-Filter HU 830z or BMW 11 42 7 525 334

Oil Filter 535Xi N54:

e.g., Mann-Filter HU 830z or BMW 11 42 7 525 334 (Note: N54 uses cartridge filter similar to N52)

Air Filter Element:

e.g., Mann-Filter C 35149 or BMW 13 72 1 439 044

📚 Vehicle History

Bmw Philosophy:

BMW, Bayerische Motoren Werke AG, renowned for 'The Ultimate Driving Machine,' emphasizes performance, luxury, and engineering excellence.

5 Series Legacy:

The 5 Series represents BMW's executive car line, evolving through generations (E12, E28, E34, E39, E60/E61) to incorporate advanced technology and refined driving dynamics.

E61 Generation:

The E61 generation (2003-2010, with facelift in 2007) introduced significant design and technological advancements, including the iDrive system and the xDrive all-wheel-drive option for the Touring variant.

Production Years:

2006-2010

Manufacturing Plant:

Dingolfing, Germany

🏆 Awards & Recognition

Ward Afp Award:

BMW's N54 engine (3.0L twin-turbo inline-6) received multiple Ward's 10 Best Engines awards for its power delivery and efficiency.

Car And Driver Awards:

The 5 Series (including Touring variants) has consistently been recognized on Car and Driver's 10Best list in previous generations, highlighting its driving dynamics.

Safety Ratings General:

High safety ratings from NHTSA and IIHS for its time, reflecting BMW's commitment to occupant protection.