🏷️ Basic Information

Make:

Dodge

Model:

Magnum

Years Covered:

2006, 2007, 2008

Product Type:

Workshop Service Repair Manual

👋 Introduction

Positioning:

The Dodge Magnum was marketed as a distinctive American wagon, offering a blend of performance, practicality, and bold styling, particularly appealing to those seeking an alternative to traditional SUVs and sedans.

Competitors:

Competed indirectly with sport wagons from European manufacturers and performance-oriented sedans. Its unique styling and available Hemi V8 engine set it apart.

Distinctive Styling:

Long wheelbase, muscular lines, and aggressive front-end design.

Performance Options:

Availability of the potent 5.7L HEMI V8 engine in SRT8 trim.

Practicality:

Versatile cargo space suitable for families and lifestyle needs.

📋 Manual Details

Manual Type:

Comprehensive Workshop Service & Repair Manual

Page Count:

9528

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Full coverage for all engine variants, including disassembly, assembly, diagnostics, and specifications.

Engine Performance:

Detailed information on engine tuning, power output, emissions control systems.

Fuel System:

Fuel injection systems, fuel pump, injectors, fuel pressure, diagnostics.

Cooling System:

Radiator, thermostat, water pump, coolant specifications, leak detection.

Ignition System:

Spark plugs, coils, ignition timing, diagnostics.

Transmission Automatic:

Service and repair for automatic transmissions, including fluid types, capacities, shift diagnostics, and overhaul procedures.

Transmission Manual:

Service and repair for manual transmissions, including clutch, gearbox, and linkage.

Drivetrain:

Front-wheel drive (FWD) axle shafts, CV joints, differential service.

Suspension System:

Front and rear suspension components, alignment specifications, shock absorbers, springs, bushings.

Steering System:

Power steering pump, rack and pinion, steering column, diagnostics.

Brake System:

Front and rear brakes (disc), ABS system, brake fluid specifications, bleeding procedures, component replacement.

Electrical System:

Wiring diagrams, starter, alternator, battery, lighting systems, power distribution.

Body Control Modules:

BCM diagnostics and programming.

HVAC System:

Heating, Ventilation, and Air Conditioning (HVAC) system operation, refrigerant, component testing.

Interior Trim:

Removal and installation of interior panels and components.

Exterior Body:

Body panel replacement, trim, bumpers.

Diagnostics:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting flowcharts.

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations.

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues.

Repair Procedures:

Detailed, illustrated instructions for component removal, repair, and reinstallation.

Component Replacement:

Specific guides for replacing major and minor components across all systems.

Specifications Torque:

Essential torque specifications for all fasteners.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all circuits.

Alignment Procedures:

Wheel alignment angles and procedures.

Depth:

Extensive, covering everything from basic maintenance to complete engine and transmission overhauls, and advanced electrical diagnostics.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, clear text and graphics, optimized for printing.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

Searchable:

Yes, fully searchable text content.

⚙️ Engine Specifications

Engine 3.5L V6 Sohc:

Displacement: 3.5 liters (3497 cc). Horsepower: Approximately 250 hp @ 6400 rpm. Torque: Approximately 250 lb-ft @ 3800 rpm. Configuration: V6, SOHC 24-valve. Engine Code: EGD.

Engine 5.7L V8 Hemi OHV:

Displacement: 5.7 liters (5654 cc). Horsepower: Approximately 340 hp @ 5000 rpm (2006), 350 hp @ 5000 rpm (2007-2008). Torque: Approximately 390 lb-ft @ 3800 rpm (2006), 390 lb-ft @ 4000 rpm (2007-2008). Configuration: V8, OHV 16-valve with Multi-Displacement System (MDS). Engine Code: EZH, ESG.

Horsepower Range:

250 hp to 425 hp (SRT8)

Torque Range:

250 lb-ft to 420 lb-ft (SRT8)

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI).

Fuel Type:

Regular Unleaded Gasoline (87 octane recommended for 3.5L V6), Premium Unleaded Gasoline (91 octane recommended for 5.7L HEMI V8).

ECU:

Chrysler's NGC (Next Generation Controller) or similar integrated engine control unit.

🔧 Transmission

Standard Transmission:

5-Speed Automatic Transmission (525RFE for 3.5L V6 and 5.7L HEMI, 45RFE for earlier models).

Optional Transmission:

None for 2006-2008 Dodge Magnum; all models were automatic.

Transmission Features:

AutoStick manual shifting capability.

Automatic Transmission Fluid:

Chrysler ATF+4 (Mopar Material Standard MS-9602).

📐 Dimensions

Wheelbase:

120.0 inches (3048 mm)

Length:

194.8 inches (4948 mm)

Width:

74.1 inches (1882 mm)

Height:

58.3 inches (1481 mm)

Cargo Volume Rear Seats Up:

Approximately 32.6 cubic feet (0.92 cubic meters)

Cargo Volume Rear Seats Folded:

Approximately 71.6 cubic feet (2.03 cubic meters)

Curb Weight:

Approximately 3800 - 4100 lbs (1724 - 1860 kg) depending on engine and trim.

Gross Vehicle Weight Rating:

Varies by configuration, typically around 5000-5300 lbs.

🛡️ Safety Features

NHTSA Front Impact:

5-Star Driver, 5-Star Passenger (2006 models).

NHTSA Side Impact:

5-Star Front Seat, 5-Star Rear Seat (2006 models).

IIHS Crash Test:

Good (2006 models for frontal offset).

ABS:

Standard Anti-lock Braking System (ABS).

Traction Control:

Standard Traction Control System (TCS).

Electronic Stability Control:

Available Electronic Stability Control (ESC) on certain trims/options.

Airbags:

Frontal airbags, front side-impact airbags, available side-curtain airbags.

Seatbelts:

Three-point seatbelts with pretensioners.

💡 Technology Features

Audio System:

Available Boston Acoustics premium audio system, AM/FM/CD player with optional MP3 capability, SiriusXM Satellite Radio.

Navigation System:

Optional factory-installed navigation system.

Parking Sensors:

Optional rear parking assist system.

Cruise Control:

Standard cruise control.

Connectivity Options:

Uconnect hands-free communication system available on select models/trims.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic blend or full synthetic oil.

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Cabin Air Filter:

Inspect annually, replace as needed or every 15,000 miles (24,000 km).

Transmission Fluid Service:

Inspect fluid level and condition every 15,000 miles (24,000 km). Replace fluid and filter every 60,000 miles (96,000 km) or under severe driving conditions.

Spark Plug Replacement:

3.5L V6: 100,000 miles (160,000 km) (iridium plugs). 5.7L HEMI: 100,000 miles (160,000 km) (platinum plugs).

Engine Oil:

SAE 5W-20 or 5W-30 (check owner's manual for specific engine/climate recommendation), API Certified.

Coolant:

Mopar Antifreeze/Coolant, 50/50 mix with distilled water (HOAT formula).

Brake Fluid:

DOT 3.

HVAC Blend Door Actuators:

Common failure leading to poor temperature control or no air flow from vents.

Front Suspension Components:

Wear on ball joints, tie rod ends, and control arm bushings, especially on higher-mileage vehicles.

Automatic Transmission Shift Quality:

Occasional issues with harsh shifting or delayed engagement, often related to TCM programming or solenoid pack wear.

Power Steering Pump Noise:

Whining noise from the power steering pump, often due to low fluid or pump wear.

Cv Joint Boots:

Tears in the CV joint boots can lead to premature wear and clicking noises during turns.

📚 Vehicle History

Dodge Legacy:

Dodge has a long history of producing performance-oriented vehicles, often with bold styling and powerful engines, carrying a legacy of American muscle and innovation.

Magnum Introduction:

The Dodge Magnum nameplate was revived for the 2005 model year, based on Chrysler's LX platform, which also underpinned the Chrysler 300 and Dodge Charger. It was designed to fill a niche for a sporty, rear-wheel-drive wagon.

Generation:

This manual covers the first generation (2005-2008) of the modern Dodge Magnum.

Production Years:

2005-2008

Manufacturing Location:

Brampton Assembly Plant, Ontario, Canada.

🏆 Awards & Recognition

IIHS Award:

Earned an 'all-the-best' rating from the IIHS for its frontal offset crash test performance in 2006.

Desempeño Srt8:

The SRT8 variant was recognized for its strong performance, particularly the acceleration and handling capabilities for a vehicle of its size and type.