Engine Management:
Detailed coverage of ECU, sensors, actuators, ignition, fuel injection, and emissions control.
Powertrain Control:
Includes information on the Super Active Yaw Control (AYC), Active Center Differential (ACD), and Twin-Clutch SST (optional, though the IX predominantly used manual) operation and service.
Fuel System:
Fuel pump, injectors, fuel rail pressure, evaporative emissions system.
Cooling System:
Radiator, water pump, thermostat, fan control, coolant specifications.
Lubrication System:
Oil pump, oil filter, oil cooler, lubrication intervals and specifications.
Transmission Manual:
6-speed Getrag manual transmission, clutch assembly, flywheel, gearbox disassembly and assembly, fluid specifications.
All Wheel Drive System:
ACD, AYC, rear differential, transfer case operation and service.
Suspension And Steering:
Front and rear suspension components, geometry, shock absorbers, springs, steering rack, power steering system.
Braking System:
Front and rear disc brakes (Brembo calipers often standard), ABS, EBD, brake fluid specifications, rotor/pad replacement.
Electrical System Components:
Battery, alternator, starter motor, lighting, power windows, locks, mirrors, audio system.
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, structural components, rust prevention.
HVAC System:
Air conditioning compressor, refrigerant, heater core, climate control unit, cabin air filter.
Engine Overhaul:
Complete engine disassembly, inspection, and reassembly procedures, including torque specifications for critical components.
Transmission Rebuild:
Detailed steps for removing, disassembling, inspecting, and rebuilding the 6-speed manual gearbox.
Brake Service:
Pad and rotor replacement, caliper service, brake fluid flush and bleeding procedures.
Suspension Component Replacement:
Shock absorber, spring, control arm, and bushing replacement.
Electrical Troubleshooting:
Step-by-step diagnostic procedures for common electrical faults, including fuse and relay identification.
Timing Belt Replacement:
Critical procedure for the 4G63 engine, with timing mark alignment procedures.
Turbocharger Service:
Removal, inspection, and installation of the turbocharger and associated plumbing.
Wheel Alignment:
Specifications for camber, caster, and toe angles for optimal handling.
Air Conditioning Recharge:
Procedures for recharging the AC system, including refrigerant type.
Body Panel Replacement:
Guidelines for removing and installing body panels, including alignment.
Diagnostic Trouble Codes:
Explanation of DTCs and their potential causes.
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds.
Illustrations:
High-resolution photos, diagrams, and detailed line drawings for clarity.
Diagnostic Procedures:
Includes step-by-step diagnostic flowcharts and troubleshooting trees.
Torque Specifications:
Detailed torque values for all critical fasteners.
Special Tools:
Identification and use of any special tools required for specific procedures.
NHTSA Crash Test Results:
Specific NHTSA ratings for this generation may vary by market. Typically featured front airbags, side airbags, and ABS.
ABS:
Yes, Anti-lock Braking System
Ebd:
Yes, Electronic Brakeforce Distribution
Acd:
Active Center Differential for variable torque distribution
Ayc:
Active Yaw Control for enhanced cornering stability
Airbags:
Front airbags, side curtain airbags (depending on trim and market).
Seatbelts:
3-point front and rear seatbelts with pretensioners.
Body Structure:
Reinforced safety cage and crumple zones.
Oil Change Interval:
Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6 months, depending on driving conditions and oil type.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (e.g., Iridium).
Timing Belt Replacement:
Critical: Every 60,000 - 90,000 miles (96,000 - 144,000 km) or 7-10 years. Failure can cause catastrophic engine damage.
Engine Oil Type:
API SG/SH/SJ/SL/SM or ACEA A2/A3, viscosity typically 5W-30 or 10W-30 synthetic.
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter.
Coolant Type:
Ethylene glycol-based, 50/50 mix with distilled water. Mitsubishi DiaQueen Super Long Life Coolant (or equivalent).
Transmission Fluid Type:
GL-4 SAE 75W-90 Gear Oil (for manual transmission). Check manual for specific GL rating.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Power steering fluid (refer to manual for specific type, often Dexron II/III compatible).
Engine:
Cracked cylinder heads (less common on IX than earlier models but possible with abuse), turbocharger wear, oil consumption, timing belt failure if not replaced.
Drivetrain:
Wear in ACD/AYC pumps and differentials, clutch wear from aggressive driving.
Suspension:
Worn bushings, ball joints, and shock absorbers from spirited driving.
Electrical:
Corrosion on connectors, failure of power window motors, intermittent gauge issues.