Segment:
Adventure Touring Motorcycle
Brand Philosophy:
Buell was known for its performance-oriented motorcycles with innovative engineering, often featuring a sportbike-derived chassis and engine.
Competitors Era:
Competed against other middleweight to liter-class adventure touring motorcycles from brands like BMW (R series), KTM (Adventure series), and Triumph (Tiger series) during its production years.
Design Philosophy:
The Ulysses XB12X is characterized by its sportbike-derived chassis, powerful V-twin engine, and unique 'frame-as-fuel-tank' design, offering a blend of on-road performance and off-road capability.
Ergonomics:
Designed for rider comfort over longer distances with an upright riding position and robust suspension.
Handling:
Known for its agile handling characteristics due to its rigid chassis and sportbike roots.
Engine:
Comprehensive coverage of the Buell Thunderstorm 1200 engine, including assembly, disassembly, troubleshooting, and adjustment of all internal and external components.
Fuel System:
Detailed procedures for fuel injection system diagnosis, component testing (injectors, fuel pump, regulator), and cleaning.
Ignition System:
Information on ignition system components, troubleshooting ignition faults, and component testing.
Transmission:
Coverage includes clutch operation, transmission disassembly and assembly, gear inspection, and adjustment procedures.
Drivetrain:
Details on belt drive system inspection, tensioning, and maintenance, as well as rear wheel hub and bearing service.
Suspension:
Comprehensive guidance on front fork (inverted type) and rear shock absorber maintenance, adjustment, and overhaul, including specific service tool requirements.
Brakes:
Detailed procedures for hydraulic brake system maintenance, including bleeding, pad replacement, caliper service, and master cylinder overhaul.
Electrical System:
Extensive coverage of the motorcycle's electrical system, including wiring diagrams, component testing (starter, alternator, battery, lighting), and troubleshooting electrical faults.
Chassis And Frame:
Procedures for frame inspection, component mounting, and general chassis maintenance.
Cooling System:
While primarily air-cooled, it may cover oil cooling system components and fluid checks.
Exhaust System:
Information on exhaust system inspection, component replacement, and potential service adjustments.
Wheels And Tires:
Guidance on tire inspection, pressure checks, wheel bearing service, and proper mounting procedures.
Maintenance:
Covers all scheduled maintenance tasks, fluid changes, filter replacements, and general upkeep procedures.
Troubleshooting:
Detailed diagnostic procedures for identifying and resolving common and uncommon mechanical and electrical issues.
Repair:
Step-by-step repair instructions for virtually all components and systems of the motorcycle.
Disassembly:
Thorough instructions on how to safely and correctly disassemble all major motorcycle components and sub-assemblies.
Assembly:
Detailed guidance on reassembling components and systems, including critical torque specifications and procedures.
Adjustment:
Specific instructions for making necessary adjustments to engine, clutch, suspension, and other systems to meet factory specifications.
Installation:
Procedures for installing new or replacement parts and components.
Wiring Diagrams:
Includes comprehensive wiring diagrams for the entire electrical system, aiding in troubleshooting and repair.
Special Tool Usage:
References specific Buell special service tools, with illustrations showing their application in various repair procedures.
Depth:
Comprehensive, step-by-step procedures with pictorial diagrams, exploded views, and detailed explanations suitable for both professional mechanics and experienced DIY enthusiasts. Covers from basic maintenance to complete rebuilds.
Printability:
Yes, all pages are printable.
Readability:
Designed for ease of reading and comprehension, with simple explanations and clear formatting.
Binding:
Digital (PDF), implying no physical binding. For printed copies, binding would typically be comb or saddle stitch depending on the reseller's offering.
Paper Type:
N/A (Digital PDF). If printed, would typically be on durable, high-quality paper suitable for workshop environments.
Operating Systems:
Windows, Mac, and Linux OS
Required Software:
Adobe Reader
Engine Type:
Buell Thunderstorm 1200 V-twin, Air-cooled
Displacement:
1203 cc (73.4 cubic inches)
Bore X Stroke:
3.50 in x 3.82 in (88.9 mm x 96.8 mm)
Horsepower:
Approximately 100 hp @ 6600 rpm (claimed)
Torque:
Approximately 84 ft-lbs @ 3200 rpm (claimed)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Oil Type:
Specific Buell-approved motorcycle oil, likely a high-quality synthetic or semi-synthetic conforming to SAE viscosity grades as specified in the manual.
Oil Capacity:
Refer to manual for exact capacity, typically around 3-4 quarts including filter.
Length:
Refer to manual for exact dimensions; typically around 85-90 inches.
Width:
Refer to manual for exact dimensions; typically around 34-36 inches.
Height:
Refer to manual for exact dimensions; typically around 52-54 inches.
Dry Weight:
Approximately 440 lbs (200 kg)
Wet Weight:
Approximately 470 lbs (213 kg) (with fluids)
Fuel Capacity:
4.4 US gallons (16.7 Liters), with 1.1 gallons (4.1 Liters) reserve. Fuel is housed in the frame.
Crash Test Data:
Motorcycle safety ratings are typically not equivalent to automotive crash test ratings. Focus is on component integrity and safe operating parameters.
Braking System:
Dual disc front brakes with Buell's Zero Torsional Load (ZTL) perimeter front brake system, featuring a large single disc and caliper mounted on the wheel rim. Rear disc brake.
Frame Design:
The frame itself acts as the fuel tank, contributing to mass centralization and chassis rigidity.
Lighting:
Standard motorcycle lighting system including headlights, tail light, brake lights, and turn signals.
Oil Change Interval:
Refer to the manual's periodic maintenance chart; typically every 5,000 miles or annually.
Belt Tension Check:
Regular checks are critical for the belt drive system; refer to the manual for specific intervals.
Spark Plug Replacement:
Refer to manual for mileage intervals, typically around 10,000-15,000 miles.
Engine Oil Grade:
Consult manual for precise SAE viscosity grade (e.g., 20W-50 is common for V-twins of this era) and API classification.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Transmission Oil:
Refer to manual for specific transmission oil type and quantity.
Electrical Connectors:
Some Buell models of this era can experience issues with corrosion or loose electrical connectors, particularly those exposed to the elements. The manual will provide guidance on inspection and maintenance.
Belt Drive Maintenance:
Proper belt tension and alignment are crucial for longevity. The manual emphasizes these aspects.
Engine Vibration:
Large displacement V-twins can produce vibration. The manual addresses engine mounts and balancing considerations.
Ownership:
Founded by Erik Buell, later acquired by Harley-Davidson.
Xb Series:
The Ulysses XB12X is part of Buell's XB series, which debuted in 2003, showcasing innovative engineering and performance focus.
Ulysses Concept:
The Ulysses was Buell's first true adventure touring motorcycle, designed to blend performance with long-distance comfort and light off-road capability.
Production Years:
The Ulysses XB12X model was produced from 2006 to 2010.
Manufacturing Location:
East Troy, Wisconsin, USA