Dodge Ram 3500 Complete Workshop Service Repair Manual 2006 2007

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🏷️ Basic Information Identification Make: Dodge Model: Ram 3500 Year: 2006-2007 👋 Introduction Market Position Vehicle Segment: Heavy-duty pickup truck, designed for towing, hauling, and commercial applications. Competitive Analysis Key...

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类型: Truck

斯库: 510402

标签: 2006 2007 Cars Dodge Misc Ram 3500 Truck

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram 3500

Year:

2006-2007

👋 Introduction

Market Position

Vehicle Segment:

Heavy-duty pickup truck, designed for towing, hauling, and commercial applications.

Competitive Analysis

Key Competitors:

Ford F-Series Super Duty (F-250/F-350), Chevrolet Silverado HD (2500HD/3500HD), GMC Sierra HD (2500HD/3500HD).

Key Features

Robust Chassis:

Built on a ladder frame chassis designed for durability and heavy loads.

Powerful Engines:

Availability of potent gasoline and diesel engines to handle demanding tasks.

Towing Capacity:

Segment-leading towing and payload capabilities.

📋 Manual Details

Coverage Areas

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital File (Likely PDF)

Page Count

Estimated Pages:

Over 2000 pages (typical for comprehensive workshop manuals of this era).

📖 Manual Coverage

Systems Covered

Engine Mechanical:

All engine types, components, internal and external, disassembly, assembly, specifications.

Engine Performance:

Fuel system, ignition system, emissions control systems, cooling system, lubrication system.

Transmission Manual:

Manual transmission systems, including clutch, gearbox, driveline components, disassembly, repair, specifications.

Transmission Automatic:

Automatic transmission systems, including torque converter, valve body, internal components, repair, fluid specifications, diagnostic procedures.

Drivetrain:

Front and rear axles, differentials, transfer case (if applicable), driveshafts, U-joints, wheel bearings.

Suspension System:

Front and rear suspension components, springs, shock absorbers/struts, control arms, steering knuckles, alignment procedures.

Steering System:

Power steering pump, steering gear/rack, tie rods, steering column, alignment specifications.

Brake System:

Front and rear brakes (disc/drum), ABS system, hydraulic lines, master cylinder, calipers/wheel cylinders, rotor/drum specifications, bleeding procedures.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams.

Electronics Control:

ECU/PCM (Engine Control Unit/Powertrain Control Module) diagnostics, sensors, actuators, related control modules.

Climate Control:

HVAC system (heating, ventilation, air conditioning), compressor, condenser, evaporator, refrigerant, blower motor, controls.

Body Interior:

Interior trim, seats, dashboard, door panels, headliner, carpet, insulation.

Body Exterior:

Body panels, doors, hoods, tailgates, bumpers, glass, mirrors, seals, trim, body repair procedures.

Chassis Frame:

Frame construction, crossmembers, mounting points, corrosion protection.

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, inspections.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, identification of common problems.

Component Repair:

Detailed step-by-step instructions for the repair or replacement of virtually all vehicle components.

Diagnostics:

On-Board Diagnostics (OBD-II) system information, diagnostic trouble codes (DTCs), procedures for reading and clearing codes.

Disassembly Assembly:

Complete procedures for removing and reinstalling major and minor components, often with torque specifications.

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems, including power distribution, component locations, and circuit tracing.

Engine Rebuild:

Detailed instructions for complete engine disassembly, inspection, repair, and reassembly, including piston ring gaps, bearing clearances, valve timing, etc.

Torque Specifications:

Crucial torque values for all fasteners to ensure proper assembly and prevent component failure.

Diagnostic Trouble Codes:

Exhaustive list of OBD-II DTCs with descriptions and diagnostic pathways.

Body Repair Procedures:

Guidelines for minor dent repair, panel replacement, and structural component repair.

Technical Depth

Level Of Detail:

Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls.

Target Audience:

Professional automotive technicians and experienced DIY mechanics.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format), allowing for searchability and easy navigation.

Print Quality

Digital Quality:

High-resolution scans ensuring clarity of text, diagrams, and illustrations.

Binding Type

Digital Access:

Downloadable file accessible on computers, tablets, and smartphones.

Paper Type

Print Recommendation:

Printable on standard paper, recommended to print relevant sections for workshop use.

Manual Completeness

Coverage Scope:

Extremely comprehensive, covering all aspects of vehicle repair and maintenance.

⚙️ Engine Specifications

Primary Engine

Gasoline Options:

5.7L HEMI V8 (345 cu in), 8.3L V10 Magnum (505 cu in - Viper-derived).

Diesel Options:

5.9L Cummins Turbo Diesel I6 (359 cu in).

Performance

5.7L Hemi V8:

Approx. 345-355 hp, 375-395 lb-ft torque.

8.3L V10 Magnum:

Approx. 500 hp, 525 lb-ft torque.

5.9L Cummins Turbo Diesel:

Approx. 305-325 hp, 555-610 lb-ft torque (depending on configuration).

Fuel System

Gasoline Injection:

Sequential Multi-Port Fuel Injection (MPI).

Diesel Injection:

High-pressure common rail (HPCR) fuel injection system (for Cummins).

🔧 Transmission

Standard

Transmission Options:

6-speed manual (NV5600 for diesel, G56 for late 2005/2006 diesel) or 4-speed automatic (48RE for diesel, 4-speed automatic for gasoline).

Optional

Automatic Transmission:

48RE automatic (heavy-duty, electronically controlled) for Cummins Diesel models, 4-speed automatic for gasoline models.

Features

Transfer Case:

Part-time, electronic shift-on-the-fly 4WD system (BorgWarner 4447 or similar) on most models.

📐 Dimensions

Exterior

Wheelbase:

Varies by cab configuration and bed length (e.g., 140.5" single rear wheel, 160.5" dual rear wheel standard cab).

Bed Lengths:

6'4" (short bed), 8'0" (long bed).

Weights

Curb Weight:

Varies significantly by configuration, typically starting around 6,000-7,000 lbs and upwards.

Gross Vehicle Weight Rating Gvw:

Exceeds 10,000 lbs, up to 11,500 lbs or more depending on configuration.

🛡️ Safety Features

Ratings

NHTSA Ratings:

Information varies by year and specific test; generally designed for robust occupants protection given its class.

Active Features

Standard Anti-lock Braking System (ABS) on all wheels.

Trailer Brake Controller:

Integrated trailer brake controller (optional, highly recommended for towing).

Passive Features

Airbags:

Front airbags for driver and passenger.

Seatbelts:

Three-point seat belts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player, optional Infinity sound system, SiriusXM Satellite Radio (late models).

Navigation:

Optional factory navigation system on higher trim levels.

Driver Assistance

Parking Sensors:

Optional rear parking assist sensors.

Cruise Control:

Standard cruise control.

Connectivity

Power Outlets:

12V auxiliary power outlets.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-7,500 miles or 6 months for gasoline engines, and 7,500-10,000 miles or 6 months for Cummins diesel engines, depending on usage and oil type.

Transmission Service:

Automatic transmission fluid and filter change every 30,000-60,000 miles, depending on towing usage. Manual transmission fluid checks and potential change at higher mileage.

Fluid Specifications

Engine Oil Gasoline:

SAE 5W-20 or 5W-30 API SN, CJ-4 (check owner's manual for exact specs based on engine and temperature).

Engine Oil Diesel:

SAE 15W-40, API CJ-4 (Cummins recommended) or similar heavy-duty diesel engine oil.

Coolant:

Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) coolant, typically Mopar OAT (orange).

Transmission Fluid Auto:

ATF+4 (Automatic Transmission Fluid type 9602) for automatic transmissions.

Transmission Fluid Manual:

API GL-3 or GL-4 gear oil (e.g., SAE 75W-90 or 80W-90) for manual transmissions (specific type depends on gearbox model).

Known Issues

Diesel Injector Problems:

Some 5.9L Cummins models can experience injector issues, particularly the 2003-2004 model years with specific injector types, though less common in these later years.

Automatic Transmission Overheating:

Heavy towing can lead to overheating of the 48RE transmission; an auxiliary transmission cooler is often recommended.

Rear Main Seal Leaks:

Can occur on both diesel and gasoline engines, especially at higher mileage.

Front Suspension Wear:

Ball joints, tie rod ends, and steering linkage components can experience wear due to the vehicle's weight and typical use.

Filter Part Numbers

Oil Filter Cummins:

Fleetguard LF16035 or equivalent (e.g., Mopar 05013361AA).

Oil Filter Hemi:

Mopar MO-899 or equivalent.

📚 Vehicle History

Brand Heritage

Dodge Trucks:

Dodge has a long history of producing rugged and capable trucks, with the Ram line becoming a distinct brand in 1993.

Model Evolution

Third Generation Ram:

These models (2002-2008) represent the third generation of the Dodge Ram pickup. Significant redesign from the previous generation, featuring a larger, more aggressive styling and improved chassis.

Production

Manufacturing Location:

Saltillo Truck Assembly Plant, Coahuila, Mexico; Warren Truck Assembly Plant, Michigan, USA.

🏆 Awards & Recognition

Recognitions

Segment Leader:

Consistently recognized for its towing and hauling capabilities within the heavy-duty truck segment.

Ratings

Consumer Reports:

Often received mixed to good ratings depending on specific configurations and powertrain choices, praised for capability but sometimes criticized for ride quality or fuel economy.