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SUBARU IMPREZA WRX STI Service Repair Workshop Manual 2006-2007

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Model Variant: WRX STI Model Generation: Third Generation (GR/GV) Production Years Covered: 2006-2007 Codes Chassis Codes: GDB (for sedan variant,...
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SUBARU IMPREZA WRX STI Service Repair Workshop Manual 2006-2007
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Model Variant:
WRX STI
Model Generation:
Third Generation (GR/GV)
Production Years Covered:
2006-2007
Codes
Chassis Codes:
GDB (for sedan variant, which WRX STI typically represents)
👋 Introduction
Market Position
Segment:
Performance Compact Sedan/Hatchback (depending on specific body style in 2006-2007)
Niche:
Rally-bred performance icon, known for its turbocharged boxer engine and Symmetrical All-Wheel Drive system.
Competitive Analysis
Key Competitors:
Mitsubishi Lancer Evolution, Subaru WRX (non-STI variants), Ford Focus RS (in some markets)
Key Features
Performance Focus:
Engineered for performance driving, track days, and spirited road use.
AWD System:
Symmetrical All-Wheel Drive with Driver's Control Center Differential (DCCD) for adjustable torque split.
Engine Technology:
High-output turbocharged EJ257 Boxer engine.
Manual Availability:
Essential resource for owners and independent technicians to maintain and repair this specialized vehicle.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete A-Z repair and maintenance for all models
Specific Models Covered:
All 2006-2007 Subaru Impreza WRX STI variants
Page Count
Estimated Page Count:
Varies significantly by specific release, typically 1500+ pages for comprehensive factory service manuals
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Likely Digital (PDF), though original factory manuals were printed. Specific product may be a digital reproduction.
📖 Manual Coverage
Systems Covered
Engine:
2.5L EJ257 Turbocharged Boxer Engine, including diagnostics, repair, and overhaul
Transmission:
6-speed manual transmission (TY856WL1CA), differentials (front, center DCCD, rear), clutch system
Drivetrain:
All-Wheel Drive system, including Driver's Control Center Differential (DCCD)
Suspension:
Front struts, rear shocks, control arms, sway bars, bushings, alignment specifications
Brakes:
Front and rear disc brakes, ABS system, brake fluid specifications, bleeding procedures
Steering:
Power steering system, steering rack, tie rods, alignment
Electrical:
Battery, charging system, ignition, lighting, starter, fuses, relays, body control modules, power windows, locks
Fuel System:
Fuel pump, injectors, fuel lines, fuel pressure regulator, emissions control
Cooling System:
Radiator, coolant, thermostat, water pump, fan operation
HVAC:
Air conditioning system, heater, climate control
Exhaust System:
Catalytic converter, mufflers, exhaust manifold, turbocharger integration
Body:
Exterior panels, interior trim, doors, hood, trunk, glass, seals
Safety Systems:
Airbags, seatbelts, ABS, SRS diagnostics
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes
Diagnostics:
Troubleshooting guides for all systems, fault code interpretation (OBD-II)
Repair:
Detailed step-by-step instructions for component removal, installation, and repair
Overhaul:
Engine and transmission rebuild procedures
Adjustments:
Engine tuning, suspension alignment, clutch adjustment
Installation:
Component replacement and installation guidance
Technical Depth
Depth Of Information:
Comprehensive, covering basic maintenance to full engine and transmission overhauls. Designed for professional technicians.
Diagrams And Illustrations:
Includes detailed diagrams, exploded views, and wiring schematics
Special Tools:
Lists specific Subaru special tools required for certain procedures
📊 Manual Specifications
File Format
Digital Format Quality:
High-resolution scans or native digital files, typically searchable text within PDFs.
Print Quality
Print Quality:
N/A for digital formats; original printed manuals had professional print quality.
Binding Type
Binding Type:
N/A for digital formats; original printed manuals were typically perfect bound or spiral bound.
Paper Type
Paper Type:
N/A for digital formats; original printed manuals used durable, coated paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ257
Configuration:
2.5L Flat-Four (Boxer), Turbocharged, Intercooled
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
8.2:1
Valvetrain:
DOHC, 16 valves (4 per cylinder), Subaru Variable Valve Lift and Timing (VVL/T)
Performance
Horsepower:
300 hp @ 6000 rpm (approximate)
Torque:
290 lb-ft @ 4000 rpm (approximate)
Fuel System
Fuel Delivery:
Sequential Multi-port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharger Model:
IHI VF39 (or similar variant for specific market)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (API SN or newer)
Engine Oil Capacity:
5.8 US quarts (5.5 liters) with filter change
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant
🔧 Transmission
Standard
Type:
6-speed Manual Transmission
Transmission Code:
TY856WL1CA (typical for this model)
Features
Dccd:
Driver's Control Center Differential (DCCD) with automatic and manual modes for torque distribution.
Fluid Specifications
Manual Transmission Fluid Type:
Subaru Extra-S Gear Oil (or equivalent API GL-5 75W-90)
Manual Transmission Fluid Capacity:
Approx. 3.2 US quarts (3.0 liters)
Rear Differential Fluid Type:
API GL-5 75W-90
Rear Differential Fluid Capacity:
Approx. 1.0 US quart (0.95 liters)
📐 Dimensions
Exterior
Wheelbase:
103.1 inches (2619 mm)
Length:
173.8 inches (4415 mm)
Width:
69.1 inches (1755 mm)
Height:
57.7 inches (1466 mm)
Weights
Curb Weight:
3397 lbs (1541 kg) (approximate, depending on trim/body style)
Gross Vehicle Weight Rating Gvwr:
4500 lbs (2041 kg) (typical)
Wheels And Tires
Standard Wheel Size:
17 x 8.0 inches (standard WRX), 18 x 8.5 inches (STI)
Standard Tire Size:
225/45R17 (standard WRX), 245/40R18 (STI)
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Offset:
ET55 (typical for 18-inch STI wheels)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-star (for 2006 model year, typical for Subaru safety focus)
NHTSA Side Impact Rating:
4-star or 5-star (depending on specific configuration)
IIHS Front Crashworthiness:
Good
Active Features
ABS:
Standard Anti-lock Braking System (4-wheel disc brakes)
Traction Control:
Yes, integrated with AWD and DCCD systems.
Electronic Stability Control:
Standard (Vehicle Dynamics Control - VDC)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side-curtain airbags (optional/standard depending on trim)
Seatbelts:
Pretensioner and load-limiter front seatbelts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, possibly with premium audio options (e.g., Infinity).
Display Type:
Digital clock display, possibly basic LCD for audio information.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Dccd Control:
Manual control over the center differential torque split via a rotary dial.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack, depending on trim and audio system.
Climate Control
Type:
Manual or automatic climate control depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, or 7,500 miles/12 months for synthetic oil depending on driving conditions (refer to manual for specific recommendation).
Air Filter Replacement:
Every 15,000 miles or 12 months, or more frequently under dusty conditions.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
NGK Iridium spark plugs (e.g., PFR7B or similar) typically at 30,000-60,000 miles, depending on application and condition.
Timing Belt Replacement:
N/A for EJ257; uses a timing chain (typically no scheduled replacement unless issues arise).
Coolant Flush:
Every 30,000 miles or 2 years.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Known Issues
Ej257 Ring Land Failure:
Prone to ring land failure in cylinders 3 & 4, especially with aggressive tuning or sustained high heat. Manual provides guidance on piston ring installation and torque specs critical for prevention.
Head Gasket Leaks:
While less common on later EJ engines than earlier ones, it's a potential issue. Manual details inspection and replacement procedures.
Clutch Wear:
Can experience premature clutch wear due to high-performance nature and driving style. Manual covers clutch inspection and replacement.
Turbocharger Issues:
Potential for turbocharger failure if oil supply/return is restricted or if proper cool-down procedures are not followed. Manual details turbo diagnostics and replacement.
Dccd Failures:
The DCCD unit can develop issues over time; manual provides diagnostic steps.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for precise specification)
Power Steering Fluid Type:
Subaru Genuine ATF-HP or equivalent (check manual for exact spec)
📚 Vehicle History
Brand Heritage
Performance Legacy:
Subaru has a strong heritage in motorsport, particularly in the World Rally Championship (WRC), which heavily influenced the WRX STI's development and reputation.
Model Evolution
Third Generation Introduction:
The 2006-2007 models represent the later phase of the second generation (GD) platform, with the STI receiving significant upgrades, including the EJ257 engine and the refined DCCD system, leading into the third generation (GR/GV) hatch/sedan introduced later.
Production
Manufacturing Location:
Japan (Mainly Gunma Plant)
Production Numbers Sti:
Limited production compared to standard Impreza models, highly sought after by enthusiasts.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Impreza WRX (and by extension the STI) often received accolades for its performance and handling from automotive publications like Car and Driver.
Motorsport Legacy:
Continuously recognized for its rally-bred DNA and capability on and off the track.
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