Dodge Charger 2006-2008 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Charger Model Years Covered: 2006, 2007, 2008 Codes Platform: LX Platform 👋 Introduction Market Position Positioning: Full-size rear-wheel-drive sedan positioned as a performance-oriented...

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标签: 2006 2007 2008 Car Cars Charger Dodge Misc

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Charger

Model Years Covered:

2006, 2007, 2008

Codes

Platform:

LX Platform

👋 Introduction

Market Position

Positioning:

Full-size rear-wheel-drive sedan positioned as a performance-oriented and stylish option within the Dodge lineup.

Competitive Analysis

Competitors:

Competed against vehicles like the Chevrolet Impala, Ford Five Hundred/Taurus, and imported sedans such as the Toyota Avalon and Nissan Maxima.

Key Features

Design Philosophy:

Emphasized a muscular, retro-inspired design reminiscent of the original Dodge Charger.

Powertrain Options:

Offered a range of powerful V6 and V8 HEMI engines, emphasizing performance.

Target Audience:

Appealed to consumers seeking a blend of American muscle car heritage, spaciousness, and modern comfort.

📋 Manual Details

Coverage Areas

Coverage:

Complete Service and Repair

Page Count

Estimated Page Count:

~2000+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly of all engine components. Includes cylinder head, pistons, crankshaft, camshaft, timing systems.

Engine Performance:

Diagnosis and repair of engine performance issues, fuel delivery, ignition system, emissions control, and engine management.

Transmission Automatic:

Service and repair procedures for automatic transmissions (e.g., W5A580, NAG1) including hydraulic controls, torque converter, and electronic diagnostics.

Transmission Manual:

Service and repair procedures for manual transmissions (if applicable to specific models covered by the manual).

Drivetrain:

Repair and maintenance of driveshafts, axles, differentials, and AWD systems (if equipped).

Brakes:

Diagnosis, repair, and adjustment of hydraulic brake systems, ABS, ESP, brake pads, rotors, calipers, and brake lines.

Suspension:

Repair and adjustment of front and rear suspension components, including struts, shock absorbers, control arms, ball joints, and steering knuckles.

Steering:

Diagnosis and repair of power steering systems, steering column, steering gear, and electronic power steering components.

Electrical System:

Comprehensive coverage of the vehicle's electrical system, including battery, charging system, starter, lighting, and accessory circuits.

Body Electrical Control:

Detailed wiring diagrams and troubleshooting for body control modules (BCM), interior and exterior lighting, power windows, locks, and mirrors.

HVAC:

Diagnosis and repair of the heating, ventilation, and air conditioning (HVAC) system, including refrigerant circuits, blower motor, and climate controls.

Restraint Systems:

Service and safety information for airbags, seatbelt pretensioners, and SRS control modules.

Infotainment And Audio:

Troubleshooting and repair of the audio system, navigation, and multimedia components.

Instrument Panel:

Diagnosis and repair of gauges, warning lights, and instrument cluster components.

Diagnostics And Troubleshooting:

Systematic diagnostic procedures and flowcharts for identifying and resolving vehicle issues, including use of diagnostic scan tools.

Procedures Included

Routine Maintenance:

Detailed instructions for oil changes, filter replacements, fluid checks and top-offs, tire rotations, and spark plug replacement.

Component Replacement:

Step-by-step guides for replacing major components such as alternators, starters, water pumps, fuel pumps, and suspension parts.

Engine Rebuild:

Complete rebuild procedures for all engine variants covered.

Transmission Overhaul:

Detailed overhaul procedures for automatic and manual transmissions.

Brake System Repair:

Procedures for bleeding brakes, replacing brake pads, rotors, and calipers.

Suspension Alignment:

Specifications and procedures for wheel alignment.

Diagnostics Tool Usage:

Guidance on using diagnostic scan tools and interpreting diagnostic trouble codes (DTCs).

Wiring Diagrams:

Extensive, high-quality wiring diagrams for all vehicle systems.

Torque Specifications:

Comprehensive list of all critical torque specifications for fasteners.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

Technical Depth

Depth:

Comprehensive, from basic maintenance to advanced diagnostics and full component overhaul/rebuild.

📊 Manual Specifications

File Format

Format:

Searchability:

Fully searchable text for quick information retrieval.

Print Quality

Quality:

High-resolution, clear diagrams and text.

Printable:

Printable pages for in-garage use.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Options:

3.5L V6 SOHC, 5.7L V8 HEMI MDS

Engine Code 3.5L:

Engine Displacement 3.5L:

3497 cc (213.4 cu in)

Engine Bore Stroke 3.5L:

96.0 mm x 81.0 mm (3.78 in x 3.19 in)

Engine Compression Ratio 3.5L:

9.6:1

Engine Horsepower 3.5L:

250 hp @ 6400 rpm

Engine Torque 3.5L:

250 lb-ft @ 3800 rpm

Engine Code 5.7L:

Engine Displacement 5.7L:

5654 cc (345.2 cu in)

Engine Bore Stroke 5.7L:

99.5 mm x 90.9 mm (3.92 in x 3.58 in)

Engine Compression Ratio 5.7L:

9.6:1

Engine Horsepower 5.7L:

340 hp @ 5000 rpm

Engine Torque 5.7L:

390 lb-ft @ 4000 rpm

Performance

Cylinder Deactivation:

Multi-Displacement System (MDS) on 5.7L HEMI allows cylinder shutdown for fuel economy.

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended, higher octane for optimal performance on HEMI)

Ignition System:

Distributorless Ignition System (DIS) with individual coil-on-plug for each cylinder.

🔧 Transmission

Standard

Standard Transmission:

5-Speed Automatic (W5A580/NAG1 for 5.7L HEMI; 4-Speed Automatic for 3.5L V6 in early models, often 5-speed later)

Optional

Optional Transmission:

N/A for these model years, automatic was standard.

Features

Automatic Transmission Control:

Electronic control with adaptive shift logic and manual shift mode (Autostick).

Transmission Fluid Spec 5.7L:

ATF+4 (Mopar)

Transmission Fluid Capacity 5.7L:

Approx. 8.0 - 9.0 quarts (7.5 - 8.5 liters) for W5A580

📐 Dimensions

Exterior

Wheelbase:

120.0 inches (3048 mm)

Length:

199.2 - 200.0 inches (5059 - 5080 mm)

Width:

74.1 inches (1882 mm)

Height:

58.4 inches (1483 mm)

Front Track:

62.9 inches (1598 mm)

Rear Track:

63.1 inches (1603 mm)

Wheelbase 2008:

120.0 in (3048 mm)

Length 2008:

199.2 in (5059 mm)

Weights

Curb Weight 3.5L:

~3900 - 4100 lbs (1769 - 1860 kg)

Curb Weight 5.7L:

~4100 - 4300 lbs (1860 - 1950 kg)

Gross Vehicle Weight Rating Gvwr:

~5300 - 5500 lbs (2404 - 2495 kg)

Towing Capacity:

Not typically recommended or equipped for towing beyond light loads.

Curb Weight 2008:

Approx. 3,965 lbs (1,798 kg) for 3.5L RWD

Curb Weight 2008 Hemi:

Approx. 4,178 lbs (1,895 kg) for 5.7L RWD

Cargo

Trunk Capacity:

16.0 cubic feet (453 liters)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver 2006-2008:

5 Stars

NHTSA Front Impact Passenger 2006-2008:

5 Stars

NHTSA Side Impact Front Driver 2006-2008:

5 Stars

NHTSA Side Impact Front Passenger 2006-2008:

5 Stars

NHTSA Side Impact Rear Driver 2006-2008:

5 Stars

NHTSA Side Impact Rear Passenger 2006-2008:

5 Stars

IIHS Roof Strength Rating 2006-2008:

IIHS Frontal Offset Rating 2006-2008:

IIHS Side Impact Rating 2006-2008:

Active Features

Traction Control:

Standard on most models, advanced traction control system (TCS).

Electronic Stability Control:

Standard on most models, Electronic Stability Program (ESP).

Passive Features

Airbags:

Frontal airbags, side curtain airbags (optional/standard depending on trim).

Anti Lock Brakes:

Standard Anti-lock Braking System (ABS).

Seatbelts:

Front seat pretensioner seatbelts, all-position three-point seatbelts.

💡 Technology Features

Infotainment

Audio System:

Available Boston Acoustics premium audio system, Uconnect infotainment system (late models).

Navigation:

Optional factory navigation system.

Driver Assistance

Parking Sensors:

Optional rear parking assist sensors.

Tire Pressure Monitoring:

Tire Pressure Monitoring System (TPMS) standard on most models.

Connectivity

Bluetooth:

Uconnect hands-free communication system with Bluetooth connectivity available.

Remote Start:

Optional remote start system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Severe conditions may require more frequent changes.

Engine Air Filter Replacement:

Inspect every 7,500 miles, replace as needed. Recommended replacement around 30,000 miles.

Cabin Air Filter Replacement:

Inspect every 7,500 miles, replace as needed. Recommended replacement around 15,000-20,000 miles.

Spark Plug Replacement 3.5L:

Platinum-tipped plugs, typically recommended replacement at 100,000 miles.

Spark Plug Replacement 5.7L:

Platinum-tipped plugs, typically recommended replacement at 100,000 miles.

Transmission Fluid Service:

Check fluid level regularly. Replacement interval varies; consult manual for specific recommendations based on driving conditions (often around 60,000-100,000 miles).

Coolant Flush Replacement:

First service at 100,000 miles, then every 50,000 miles thereafter.

Fluid Specifications

Engine Oil Specification 3.5L:

SAE 5W-30 (meeting Chrysler Material Standard MS-6395)

Engine Oil Specification 5.7L:

SAE 5W-20 (meeting Chrysler Material Standard MS-6395)

Engine Oil Capacity 3.5L:

5.0 quarts (4.7 liters) with filter

Engine Oil Capacity 5.7L:

7.0 quarts (6.6 liters) with filter

Coolant Type:

Chrysler OAT (Organic Additive Technology) HOAT type, blue color (Mopar 10 Year / 150,000 Mile Coolant)

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF+4 (Mopar)

Known Issues

Catalytic Converter Premature Failure:

Some models, particularly with the 5.7L HEMI, can experience premature catalytic converter failure due to oil consumption or exhaust leaks.

Water Pump Leaks:

Water pumps can develop leaks over time, especially on the 3.5L V6 engine.

Transmission Hard Shifting:

The W5A580 transmission can sometimes exhibit hard shifting or delayed engagement, often requiring software updates or internal inspection.

Electrical Gremlins:

Minor electrical issues, such as door lock actuators or power window motors, can occur.

Suspension Components Wear:

Ball joints, tie rod ends, and control arm bushings may wear over time due to vehicle weight and usage.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Dodge has a long history of producing powerful and distinctive American cars, with the Charger nameplate having iconic status from the muscle car era.

Model Evolution

Lx Platform Introduction:

The 2006 Charger marked the revival of the Charger nameplate on the modern LX platform, shared with Chrysler 300 and Dodge Magnum.

Design Inspiration:

Design was heavily influenced by the original 1968-1970 Charger models, featuring a distinctive crosshair grille and bold C-pillar.

Performance Variants:

Introduced performance-oriented variants like the R/T with the 5.7L HEMI, and later the SRT8 (though SRT8 typically falls outside this specific manual's year range).

Production

Production Location:

Brampton Assembly Plant, Ontario, Canada

Production Years Covered:

2006-2008

🏆 Awards & Recognition

Recognitions

Auto Decider Best Value Award:

Certain trim levels or model years received positive reviews and value awards from automotive publications for their blend of performance and price.

Consumers Digest Best Buy Award:

The Charger was recognized by Consumer's Digest as a 'Best Buy' in its segment for several years within this generation.

Ratings

Safety Ratings Summary:

Consistently received high safety ratings from NHTSA and IIHS, highlighting its robust construction and safety features.