🏷️ Basic Information

Make:

Ford

Model:

Fiesta

Trim:

XR4

Years Covered:

2006, 2007, 2008

Generation:

Sixth Generation (Mk6/Mk7)

Chassis Code:

Typically JD3 for this era Fiesta

👋 Introduction

Market Position:

The Ford Fiesta XR4 was positioned as a sportier, more performance-oriented variant of the popular Fiesta hatchback, targeting enthusiasts and drivers seeking a more engaging driving experience within the compact car segment.

Competitive Analysis:

Competed against other hot hatch variants and performance-oriented small cars of the era, such as the Volkswagen Polo GTI, Opel Corsa OPC/VXR, Renault Clio RS, and Peugeot 207 GTI, offering a compelling blend of agility, performance, and value.

Key Features:

The XR4 variant typically featured a more potent engine, sport-tuned suspension, revised aerodynamic elements, and distinctive styling cues compared to standard Fiesta models, emphasizing handling and performance.

📋 Manual Details

Coverage Areas:

All styles covered. Comprehensive repair and maintenance for the Ford Fiesta XR4.

Page Count:

Hundreds of pages (exact count not specified, but described as 'complete')

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered:

General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle. Includes all necessary illustrations, diagrams, and specifications.

Procedures Included:

Maintenance, troubleshooting, diagnostics, repair, rebuild, refurbishment, restoration, tuning. Step-by-step instructions, detailed substeps, notes, cautions, warnings, and numbered instructions for all procedures.

Technical Depth:

Complete factory-level technical information for professional technicians and mechanics. Covers fundamentals to advanced diagnostics and repair procedures.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High Resolution, fully printable without restriction. Can print single pages, chapters, or the entire manual.

Binding Type:

Digital Download (printable, can be burned to CD-ROM)

Paper Type:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine:

Likely the 2.0L Duratec ST (or similar performance variant). Specific engine codes such as 'ST150' or similar might apply depending on the market. These engines were known for their responsiveness and sporty character.

Performance:

Estimated horsepower around 150 PS (110 kW) and torque figures typically in the range of 190-200 Nm. These figures are indicative of a performance-oriented naturally aspirated engine.

Fuel System:

Electronic Fuel Injection (EFI), typically with multi-point injection (MPI) or direct injection (DI) depending on the specific engine variant and market. The manual would detail the fuel pump, injectors, pressure regulator, and associated components.

🔧 Transmission

Standard:

Likely a 5-speed manual transmission (e.g., MTX75 or IB5 variant) as standard for a performance model. Specific gear ratios would be detailed in the manual.

Optional:

Automatic transmissions were generally not offered on the performance XR4 variants, but this would be confirmed in the manual.

Features:

The manual would cover clutch operation, clutch fluid specifications, gearbox internal components, lubricant types, shift linkage adjustments, and potential troubleshooting for common transmission issues.

📐 Dimensions

Exterior:

Dimensions would be specific to the Mk6/Mk7 Fiesta platform. Length, width, height, and wheelbase figures would be available in the manual, along with ground clearance. The XR4 might have slightly different dimensions due to body kits.

Interior:

Seating capacity for 5 occupants. Interior dimensions (headroom, legroom, shoulder room) would be standard for the Fiesta platform, with the XR4 potentially featuring sport seats.

Cargo:

Cargo volume figures for the hatchback body style would be provided, including rear seat folded and upright configurations. This is essential for understanding practicality.

Weights:

Curb weight, gross vehicle weight rating (GVWR), and axle weight ratings would be detailed. These are crucial for safe operation and maintenance.

🛡️ Safety Features

Ratings:

Euro NCAP ratings for the Mk6/Mk7 Fiesta generally provided good safety scores for its class. Specific XR4 variant safety performance would be detailed if available, though it often aligns with the broader model range.

Active Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), potentially Traction Control (TC) or Electronic Stability Program (ESP) depending on market and options. Manual details diagnostic and repair for these systems.

Passive Features:

Front airbags, side airbags, and potentially curtain airbags. Seatbelt pre-tensioners and load limiters. The manual covers the Restraint System extensively, including airbag system diagnostics and replacement procedures.

💡 Technology Features

Infotainment:

Standard audio systems might include radio/CD players with aux input. Higher trims could feature a basic multimedia system with a color screen, steering wheel controls, and possibly Bluetooth connectivity depending on market and options. The manual would cover system diagnostics and speaker wiring.

Driver Assistance:

Limited driver assistance technologies by modern standards. Features would typically include ABS, EBD, and potentially optional traction/stability control. The manual details the operation and repair of these systems.

Connectivity:

Basic connectivity might include auxiliary input for audio devices. Bluetooth for hands-free calling and audio streaming was an option on later models or higher trims. The manual would show wiring for any communication modules.

🔧 Maintenance

Service Intervals:

The manual would provide detailed schedules for oil changes (e.g., every 10,000-15,000 miles or 12-24 months), filter replacements (oil, air, fuel, cabin), spark plugs, brake fluid flushes, coolant changes, and timing belt/chain inspection or replacement (if applicable to the specific engine).

Fluid Specifications:

Specific Ford-approved engine oil viscosity grades (e.g., 5W-30, 5W-40), coolant types (e.g., Ford Super Plus Premium Antifreeze), brake fluid specification (e.g., DOT 4), power steering fluid (if hydraulic), and transmission fluid (e.g., manual transmission fluid specification like WSD-M2C200-C or equivalent) will be listed. Oil capacity, coolant capacity, and brake fluid capacity will also be detailed.

Known Issues:

Common issues for this generation Fiesta can include wear on suspension components (bushings, ball joints), potential for minor electrical gremlins, clutch wear, and exhaust system corrosion. The manual's troubleshooting section is invaluable for addressing these.

📚 Vehicle History

Brand Heritage:

Ford has a long and storied history in motorsport and performance vehicles. The 'XR' designation has historically represented sportier, driver-focused variants within Ford's lineup, dating back to models like the Escort XR3 and Sierra XR4.

Model Evolution:

The Fiesta XR4 is part of the Fiesta's evolution into a more versatile and sporty compact car. This generation (Mk6/Mk7) saw significant improvements in chassis dynamics, engine technology, and overall refinement, with the XR4 being a halo model.

Production:

The Mk6/Mk7 Fiesta was produced in various Ford plants globally, including Cologne (Germany), Valencia (Spain), and Dagenham (UK). The XR4 variant was often produced for specific European markets.

🏆 Awards & Recognition

Recognitions:

While specific awards for the XR4 variant might be niche, the Fiesta model range generally received accolades for its practicality, driving dynamics, and value for money in numerous automotive publications and 'Car of the Year' awards during its production run.

Ratings:

Reliability ratings and consumer satisfaction surveys for the Fiesta of this era would provide context. The manual's comprehensive coverage aids in maintaining reliability.

Certifications:

Not applicable in the same way as consumer product certifications. The 'Factory Service Repair Manual' itself signifies it's an official documentation from Ford, adhering to their internal standards for repair information.