Mercury Milan 2006-2009 Service Repair Shop Manual

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🏷️ Basic Information Identification Make: Mercury Model: Milan Model Years Covered: 2006, 2007, 2008, 2009 Generation First Generation Years: 2006-2009 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Target...

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类型: Car

斯库: 458544

标签: 2006 2007 2008 2009 Car Cars Mercury Milan

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Mercury

Model:

Milan

Model Years Covered:

2006, 2007, 2008, 2009

Generation

First Generation Years:

2006-2009

Codes

Platform:

Ford CD3 Platform

👋 Introduction

Market Position

Target Audience:

DIY car owners seeking to perform their own maintenance and repairs, saving money on labor costs.

Competitive Analysis

Value Proposition:

Provides professional-level repair information at a fraction of the cost of dealership or independent shop labor, enabling significant cost savings.

Key Features

Accessibility:

Compatible with PC, MAC, Tablets, and Smartphones for easy viewing on various devices.

Ease Of Use:

User-friendly layout with step-by-step instructions and visual aids, making complex repairs more manageable.

Delivery Method:

Instant download upon payment, ensuring immediate access to repair information.

📋 Manual Details

Coverage Areas

General Repair:

Routine Maintenance:

Included

Diagnostic Troubleshooting:

Comprehensive

Page Count

Estimated Page Count:

Detailed coverage implies a substantial page count, typically ranging from 1500-2500+ pages for a full service manual.

Manual Type

Type:

Service and Repair Shop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing systems, cooling system, lubrication system.

Engine Performance:

Fuel injection, ignition system, emission control systems, engine management.

Transmission Automatic:

Internal components, torque converter, valve body, electronic controls, fluid service.

Transmission Manual:

Gearbox, clutch, linkage, fluid service (if applicable to specific engine/trim).

Drivetrain:

Front-wheel drive, axles, CV joints, differential.

Brakes:

Front and rear disc brakes, ABS system, hydraulic components, parking brake.

Suspension And Steering:

Front and rear suspension components, struts, shocks, control arms, steering rack, power steering system.

Electrical System:

Battery, charging system, starting system, lighting, accessories, body control modules.

Climate Control:

HVAC system, refrigerant, compressor, evaporator, heater core, controls.

Safety Restraints:

Airbag system, seat belts.

Body And Chassis:

Body panels, doors, glass, interior trim, bumpers, structural components.

Diagnostic Trouble Codes:

OBD-II codes, diagnostic procedures, component testing.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections.

Engine Repair:

Head gasket replacement, timing belt/chain service, piston and ring replacement, valve adjustment, component overhaul.

Transmission Service And Repair:

Fluid flush and fill, filter replacement, seal replacement, clutch replacement, transmission rebuild (for applicable models).

Brake System Service:

Pad and rotor replacement, caliper service, brake line replacement, bleeding procedures.

Suspension And Steering Repair:

Strut and shock replacement, ball joint replacement, tie rod end replacement, power steering pump and rack repair.

Electrical Component Replacement:

Alternator, starter, battery, sensors, switches, lighting fixtures, fuse and relay testing.

HVAC System Repair:

Refrigerant recharge, component replacement (compressor, condenser, evaporator), blower motor replacement.

Body And Trim Repair:

Panel replacement, door hinge adjustment, window regulator repair, interior panel removal and installation.

Wiring Diagrams:

Detailed electrical schematics for all systems, facilitating troubleshooting and repair.

Technical Depth

Depth:

Professional Quality, In-depth, step-by-step instructions with pictures and wiring diagrams. Covers all areas of repair.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable if properly created PDF.

Print Quality

Printability:

Designed for digital viewing, but likely printable for convenient use during repairs.

Binding Type

Binding:

Not applicable (Digital Download)

Paper Type

Paper:

Not applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.3L I4 (Duratec 23), 3.0L V6 (Duratec 30)

Performance

2.3L I4 Horsepower:

Approximately 154 hp @ 6200 rpm

2.3L I4 Torque:

Approximately 145 lb-ft @ 4500 rpm

3.0L V6 Horsepower:

Approximately 203 hp @ 6200 rpm

3.0L V6 Torque:

Approximately 207 lb-ft @ 4800 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) / Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded gasoline

Codes

Engine Codes I4:

Commonly '2.3L Duratec'

Engine Codes V6:

Commonly '3.0L Duratec'

🔧 Transmission

Standard

Standard Transmission:

5-speed manual (available on some models, particularly with the 2.3L engine).

Optional

Optional Transmission:

5-speed automatic (likely standard on V6 models and available on I4 models).

Features

Automatic Transmission Control:

Electronic control, with adaptive shift strategies.

📐 Dimensions

Exterior

Length:

Approximately 191.8 inches

Width:

Approximately 72.2 inches

Height:

Approximately 57.5 inches

Wheelbase:

Approximately 107.4 inches

Weights

Curb Weight:

Ranging from approximately 3,300 to 3,500 lbs depending on engine and configuration.

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Likely received 4 or 5 stars, as per Ford's safety standards of the era.

NHTSA Front Impact Passenger:

Likely received 4 or 5 stars.

IIHS Side Impact:

Likely received 'Good' or 'Acceptable' ratings.

Active Features

Standard Anti-lock Braking System

Traction Control:

Available on some models

Passive Features

Airbags:

Front airbags, side-curtain airbags (standard or optional depending on trim).

Seatbelts:

3-point seatbelts with pretensioners

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM stereo with CD player, optional premium audio systems with Sirius Satellite Radio.

Navigation:

Optional factory navigation system.

Driver Assistance

Cruise Control:

Standard cruise control system.

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack for portable media players.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 miles or 6 months, whichever comes first, with synthetic oil. Consult manual for specific engine and oil type.

Engine Air Filter Replacement:

Every 30,000 miles or as needed based on driving conditions (e.g., dusty environments).

Cabin Air Filter Replacement:

Every 15,000-30,000 miles or annually.

Spark Plug Replacement I4:

Approximately 100,000 miles (if using iridium or platinum plugs).

Spark Plug Replacement V6:

Approximately 100,000 miles (if using iridium or platinum plugs).

Fluid Specifications

Engine Oil Type I4:

SAE 5W-20 Synthetic Motor Oil

Engine Oil Type V6:

SAE 5W-20 Synthetic Motor Oil

Transmission Fluid Automatic:

Mercon V (or equivalent)

Coolant Type:

Ford Premium Engine Coolant (VC-7B) or equivalent - a 50/50 mix of coolant and deionized water.

Brake Fluid Type:

DOT 3

Known Issues

Engine Mounts:

Wear and tear can lead to vibration or clunking noises, especially under acceleration.

Powertrain Control Module Issues:

Some owners have reported issues with the PCM, leading to various drivability problems.

Suspension Components:

Early wear on struts, ball joints, and tie rod ends can occur, affecting ride quality and steering precision.

Interior Rattles:

Common in many vehicles of this era, may require locating and tightening trim fasteners.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Mercury was a division of Ford Motor Company, known for offering slightly more upscale or distinct models compared to standard Ford offerings.

Model Evolution

Introduction:

The Mercury Milan was introduced for the 2006 model year as part of Ford's strategy to revitalize the Mercury brand. It was based on the Ford Fusion and Mercury Monterey platforms.

Platform Sharing:

Shared its platform and many components with the Ford Fusion and Lincoln MKZ, which were also built on the Ford CD3 platform.

Production

Production Years:

2006-2011 (though this manual covers up to the 2009 model year).

Manufacturing Location:

Hermosillo, Sonora, Mexico (same plant as Ford Fusion and Lincoln MKZ)

🏆 Awards & Recognition

Recognitions

Safety Awards:

While specific awards for the Mercury Milan are not widely publicized, vehicles on the Ford CD3 platform generally received good safety ratings from organizations like NHTSA and IIHS.