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2006-2009 Suzuki VZR1800 M109 Boulevard Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: VZR1800 M109 Boulevard Model Nickname: Intruder M109R Generation Generation Years: 2006-2017 (First Generation) Codes Internal Model Code: VZR1800 👋 Introduction Market Position Market...
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类型: Motorcycle
厂商:
斯库: 604037
2006-2009 Suzuki VZR1800 M109 Boulevard Service Repair Manual2006-2009 Suzuki VZR1800 M109 Boulevard Service Repair Manual2006-2009 Suzuki VZR1800 M109 Boulevard Service Repair Manual2006-2009 Suzuki VZR1800 M109 Boulevard Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
VZR1800 M109 Boulevard
Model Nickname:
Intruder M109R
Generation
Generation Years:
2006-2017 (First Generation)
Codes
Internal Model Code:
VZR1800
👋 Introduction
Market Position
Market Segment:
Cruiser, Power Cruiser
Target Customer:
Riders seeking a large-displacement, V-twin cruiser with strong performance and distinctive styling.
Competitive Analysis
Key Competitors 2006 2009:
Harley-Davidson V-Rod, Honda VTX1800, Yamaha Road Star Warrior, Kawasaki Vulcan 2000
Key Features
Defining Characteristics:
Massive 1800cc V-twin engine, shaft drive, aggressive styling, powerful acceleration.
Engine Configuration:
Largest production V-twin engine in a motorcycle at its introduction.
Design Philosophy:
Blend of classic cruiser aesthetics with modern performance engineering.
📋 Manual Details
Coverage Areas
Primary Regions Covered:
North America, Europe, Asia (specific markets may vary)
Page Count
Estimated Page Count:
~700-900 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, assembly, inspection, troubleshooting, performance tuning, component replacement
Fuel System:
Fuel injection system (SDTV), fuel pump, injectors, throttle body, fuel pressure regulation
Cooling System:
Radiator, water pump, thermostat, coolant flow, fan operation
Ignition System:
ECU control, spark plugs, ignition coils, timing
Transmission:
Clutch operation, gear shifting mechanism, gearbox disassembly and assembly
Drivetrain:
Shaft drive system, final drive unit, universal joints, maintenance
Brakes:
Hydraulic system, brake calipers, master cylinders, brake fluid type, bleeding procedures, disc and pad replacement
Suspension:
Front telescopic forks (including preload adjustment), rear swingarm, shock absorbers, linkage maintenance
Steering:
Handlebar assembly, steering head bearings, lubrication, adjustment
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starter motor, lighting, horn, wiring diagrams, ECU diagnostics
Frame And Bodywork:
Frame structure, body panels, fuel tank, seat, fenders, fairings, mounting hardware
Wheels And Tires:
Wheel bearing inspection, tire pressure, tire replacement, wheel balancing
Exhaust System:
Mufflers, headpipes, catalytic converter (if applicable), gasket replacement
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, lubrication points, chain adjustment (if applicable to final drive), bolt torque checks
Troubleshooting Guides:
Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation
Diagnostic Procedures:
ECU diagnostic connector usage, sensor testing, actuator testing
Component Rebuilds:
Engine internal component reassembly, gearbox overhauls
Electrical Diagnostics:
Continuity testing, voltage checks, wiring harness inspection
Technical Depth
Depth Of Coverage:
Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.
Target Audience:
Professional motorcycle technicians and skilled DIY enthusiasts.
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF, allowing for quick access to information via keywords.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, V-twin
Displacement:
1783 cc (108.8 cubic inches)
Bore X Stroke:
112.0 mm x 90.5 mm
Compression Ratio:
11.5:1
Valve Train:
SOHC, 4 valves per cylinder (2 intake, 2 exhaust)
Performance
Horsepower Rating:
Approximately 125 hp @ 6200 rpm (claimed)
Torque Rating:
Approximately 118 lb-ft @ 3200 rpm (claimed)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Dual Spark Throttle Valve (SDTV) system
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON recommended
Lubrication
Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified synthetic or semi-synthetic motorcycle oil.
Oil Capacity With Filter Change:
4.0 L (4.2 US qt)
Oil Capacity Without Filter Change:
3.6 L (3.8 US qt)
Cooling System
Coolant Type:
Suzuki Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with anti-corrosion additives.
Coolant Capacity:
2.6 L (2.7 US qt)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Final Drive:
Shaft drive
Clutch Type:
Wet, multi-plate
Clutch Fluid:
DOT 3 or DOT 4 brake fluid
📐 Dimensions
Exterior
Overall Length:
2345 mm (92.3 in)
Overall Width:
875 mm (34.4 in)
Overall Height:
1185 mm (46.7 in)
Wheelbase:
1710 mm (67.3 in)
Ground Clearance:
140 mm (5.5 in)
Seat Height:
705 mm (27.8 in)
Weights
Dry Weight:
245 kg (540 lbs)
Curb Weight:
260 kg (573 lbs) (approximate, with fluids)
Gross Vehicle Weight Rating:
450 kg (992 lbs)
Fuel Capacity
Fuel Tank Capacity:
19.0 L (5.0 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not subject to automotive crash testing standards like NHTSA or Euro NCAP).
Active Features
Braking System:
Dual front hydraulic disc brakes, Single rear hydraulic disc brake.
ABS Availability:
Optional ABS (Anti-lock Braking System) available on some models/markets.
Passive Features
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Not applicable for this model as it focuses on performance and classic cruiser elements, not advanced infotainment).
Driver Assistance
Driver Assistance Features:
Optional ABS (Anti-lock Braking System).
Engine Management
Engine Management System:
Engine Control Module (ECM) managing fuel injection, ignition timing, and other engine parameters. Features SDTV (Suzuki Dual Throttle Valve) for improved throttle response and emissions.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first.
Oil Filter Replacement Interval:
At every engine oil change.
Spark Plug Replacement Interval:
Every 12,000 km (7,500 miles) or 24 months.
Air Filter Inspection Interval:
Every 6,000 km (3,700 miles) or 12 months.
Brake Fluid Change Interval:
Every 24,000 km (15,000 miles) or 24 months, whichever comes first.
Coolant Change Interval:
Every 24,000 km (15,000 miles) or 24 months, whichever comes first.
Steering Head Bearing Lubrication:
Every 12,000 km (7,500 miles) or 24 months.
Fluid Specifications
Final Drive Gear Oil:
Suzuki Gear Oil API GL-5, SAE 80W-90
Final Drive Gear Oil Capacity:
180 ml (0.19 US qt)
Front Fork Oil Type:
Suzuki Fork Oil SAE 10W or equivalent
Front Fork Oil Capacity Per Leg:
550 ml (0.58 US qt)
Known Issues
Common Wear Items:
Brake pads, clutch plates, tires, spark plugs, fork seals (depending on mileage and riding conditions).
Potential Recalls Or Service Campaigns:
Refer to official Suzuki service bulletins and recalls for specific model year issues. Common areas can include electrical connectors or minor engine component adjustments.
📚 Vehicle History
Brand Heritage
Suzuki Motorcycle Legacy:
Suzuki has a long-standing reputation for producing reliable and performance-oriented motorcycles across various segments, including sportbikes, cruisers, and off-road machines.
Model Evolution
M109 Introduction:
Introduced in 2006 as the VZR1800 Boulevard (Intruder M109R in some markets), it was designed to compete in the powerful cruiser segment with a focus on high performance and distinctive styling.
M109R Variants:
Over its production run, the M109R saw variations like the M109R Limited, M109RT (Tourer edition with fairing and saddlebags), and styling updates.
Production
Manufacturing Location:
Japan (Primary manufacturing)
Production Years Covered By Manual:
2006, 2007, 2008, 2009
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific 'awards' are rare for individual motorcycle models in the same way as cars, the M109R was widely recognized for its styling, power, and performance in cruiser segment comparisons by major motorcycle publications.
Ratings
Motorcycle Publication Reviews:
Consistently received high marks for its engine torque, acceleration, and striking design from leading motorcycle magazines like Cycle World, Motorcyclist, and Rider Magazine.
Certifications
Emissions Standards:
Compliant with relevant emissions standards for the model year and market of sale (e.g., EPA in the US, Euro III in Europe).
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