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Yamaha FZ6 Fazer S2 2006-2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: FZ6 Fazer S2 Model Code: FZ6-S2 (may vary slightly by region) Years Covered: 2006, 2007, 2008, 2009 👋 Introduction Market Position Positioning: The...
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类型: Motorcycle
厂商:
斯库: 177230
Yamaha FZ6 Fazer S2 2006-2009 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ6 Fazer S2
Model Code:
FZ6-S2 (may vary slightly by region)
Years Covered:
2006, 2007, 2008, 2009
👋 Introduction
Market Position
Positioning:
The Yamaha FZ6 Fazer S2 was positioned as a versatile middleweight naked sport-touring motorcycle, offering a balance of performance, comfort, and practicality.
Competitive Analysis
Competitors:
Competed against models like the Kawasaki Z750, Suzuki Bandit 650, Honda CBF600, and Triumph Street Triple.
Key Features
Engine Type:
Inline four-cylinder, liquid-cooled, 4-stroke, DOHC, 16 valves
Handling:
Renowned for its agile handling and responsive chassis, making it enjoyable on twisty roads.
Versatility:
Suitable for commuting, sport riding, and light touring, especially with optional luggage and comfort upgrades.
Design:
Features a distinctive half-fairing for wind protection and a sporty aesthetic.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for Yamaha FZ6 Fazer S2
Secondary Coverage:
Troubleshooting, diagnostics, specifications, wiring diagrams
Page Count
Estimated Pages:
700+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Full engine teardown, assembly, inspection, tuning, specific component repair (pistons, crankshaft, valves, camshafts, etc.)
Fuel System:
Fuel injection system (injectors, throttle body, ECU, sensors), fuel pump, fuel filter, fuel lines
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan operation
Ignition System:
Ignition coils, spark plugs, ECU control, timing
Exhaust System:
Exhaust manifold, catalytic converter, muffler, lambda sensors (if applicable)
Transmission:
Clutch operation, gearbox internals, shift mechanism, lubrication
Chassis Frame:
Frame inspection, alignment, related components
Suspension:
Front forks (dismantling, servicing, oil levels), rear shock absorber, linkage, swingarm
Brakes:
Front and rear brake calipers, master cylinders, brake lines, fluid replacement, bleeding procedures, ABS (if equipped)
Wheels Tires:
Wheel bearing inspection and replacement, tire pressures, wheel balancing
Steering:
Handlebar assembly, steering stem bearings, alignment
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, indicators, horn, instrumentation
Instrumentation:
Speedometer, tachometer, fuel gauge, warning lights, diagnostic functions
Bodywork Fairings:
Fairing removal and installation, seat, fuel tank, body panel repair and finishing
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, spark plug changes, chain adjustment, lubrication points
Troubleshooting:
Diagnostic charts for common problems, symptom-based fault finding
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Diagnostics:
ECU diagnostic codes (if applicable), sensor testing procedures
Wiring Diagrams:
Detailed electrical schematics for all systems
Torque Specifications:
Essential torque values for all fasteners and critical components
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine and gearbox rebuilds, electrical diagnostics, and chassis work.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text enabled
Printability:
Printable pages
Print Quality
Quality:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Inline 4-cylinder, 4-stroke, DOHC, 16-valve
Displacement:
599 cc (actual displacement can vary slightly)
Bore X Stroke:
65.5 mm x 44.5 mm
Compression Ratio:
12.2:1
Performance
Horsepower:
Approx. 98 PS (72 kW) @ 11,000 rpm (actual figures may vary slightly by region and dyno testing)
Torque:
Approx. 65 Nm (48 lb-ft) @ 9,500 rpm (actual figures may vary slightly by region and dyno testing)
Fuel System
Induction:
Electronic Fuel Injection (EFI) with twin-throttle valve system
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
19.4 Liters (5.1 US gal)
Ignition
Ignition Type:
TCI (Transistor Controlled Ignition)
Lubrication
Oil Type Spec:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher (check manual for exact specification)
Oil Capacity With Filter:
3.4 Liters (3.6 US qt)
Oil Capacity Without Filter:
3.0 Liters (3.2 US qt)
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Clutch Type:
Wet, multiple disc, cable-actuated
Features
Final Drive:
O-ring sealed chain drive
Gear Ratios:
Provided in manual (specific ratios for each gear)
Transmission Oil Spec:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4 (check manual for exact specification)
Transmission Oil Capacity:
1.5 Liters (1.6 US qt)
📐 Dimensions
Exterior
Length:
2,105 mm (82.9 in)
Width:
775 mm (30.5 in)
Height:
1,230 mm (48.4 in)
Seat Height:
815 mm (32.1 in)
Wheelbase:
1,445 mm (56.9 in)
Weights
Dry Weight:
194 kg (428 lbs)
Wet Weight:
216 kg (476 lbs) (approximate, with all fluids and ready to ride)
Front Tire:
120/70 ZR17M/C (58W)
Rear Tire:
180/55 ZR17M/C (73W)
Wheelbase Type:
Cast aluminum alloy
Wheel Bolt Pattern:
N/A (typical motorcycle fitment)
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycle safety is primarily assessed by rider skill and adherence to road regulations; formal crash test ratings as seen in cars are not applicable. Manual provides information on brake system maintenance for optimal safety.
Active Features
Braking System:
Hydraulic dual disc front brakes, hydraulic single disc rear brake. ABS (Anti-lock Braking System) was an optional feature on some models/markets.
Lighting:
Halogen headlights, LED taillight and indicator bulbs for visibility.
Passive Features
Chassis Design:
Rigid frame design contributing to stable handling.
Rider Ergonomics:
Designed for a comfortable riding position for extended periods.
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, multi-function LCD display (fuel gauge, clock, trip meters, odometer), warning lights.
Driver Assistance
ABS:
Available as an option on select models, providing enhanced braking safety.
Connectivity
Smartphone Integration:
Not equipped with modern smartphone integration features like Apple CarPlay or Android Auto.
Engine Management
ECU:
Engine Control Unit manages fuel injection and ignition timing for optimal performance and emissions.
Twin Throttle System:
Utilizes secondary throttle valves controlled by the ECU to optimize airflow and improve throttle response across the rev range.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 6,000 km (3,750 miles) or 6 months, whichever comes first (check manual for precise interval).
Air Filter Check Clean:
Every 6,000 km (3,750 miles) or 6 months.
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or 12 months (check manual for exact interval and plug type).
Valve Clearance Check:
Every 24,000 km (15,000 miles) (crucial service interval, detailed in manual).
Chain Lubrication Adjustment:
Every 1,000 km (600 miles) or after riding in wet conditions.
Fluid Specifications
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50:50 ratio). Check manual for specific Yamaha coolant type (e.g., Yamalube Coolant).
Brake Fluid:
DOT 4 conforming to FMVSS 116. Do not use DOT 5 or DOT 5.1.
Fork Oil:
SAE 10W (check manual for specific viscosity and level)
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, fork seals, clutch plates (depending on mileage and usage).
Potential Electrical:
Occasionally reported issues with regulator/rectifier reliability, though not universal. Regular checks of charging system are advised.
Fuel Injection Responsiveness:
Some riders report a slight hesitation or snatchiness at low RPMs, which can sometimes be mitigated with ECU remapping or minor adjustments described in specialized forums/manuals.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha Motor Company has a long-standing reputation for producing high-quality motorcycles, from performance supersports to reliable commuters and cruisers.
Model Evolution
Fz6 Lineage:
The FZ6 series evolved from earlier Yamaha models, incorporating modern technology and design. The FZ6 Fazer S2 represented an update to the original FZ6 Fazer, often with styling and minor mechanical refinements.
Production
Production Period:
The FZ6 Fazer was produced from the early 2000s until the model was eventually superseded by newer Yamaha offerings in its category.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards are not documented here, the FZ6 Fazer series generally received positive reviews from motorcycle publications for its blend of performance, handling, and value.
Ratings
User Reviews:
Consistently praised by owners for its reliability, enjoyable engine characteristics, and capable chassis.
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