Category:
Mid-weight naked sportbike/standard motorcycle
Target Audience:
Riders seeking a versatile, sporty, and reliable motorcycle for commuting, touring, and spirited riding.
Key Competitors:
Honda CB600F Hornet, Suzuki Bandit 600/650, Kawasaki Z750
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5-valve, inline-four cylinder
Frame Type:
Steel diamond frame
Suspension:
Telescopic front forks, rear monoshock suspension
Braking:
Dual front discs, single rear disc (often with optional ABS in some markets)
Styling:
Sleek, aggressive naked styling with a functional bikini fairing for wind deflection
Engine:
Complete engine overhaul, diagnosis, tuning, lubrication, cooling system, fuel system, ignition system, exhaust system
Transmission:
Clutch, gearbox, internal components, operation, maintenance, lubrication
Chassis:
Frame, front fork, rear suspension, steering system, wheel bearings, hubs
Brakes:
Front and rear brake systems, hydraulic lines, calipers, master cylinders, bleeding procedures, disc and pad replacement
Electrical:
Wiring diagrams, lighting system, ignition system, starter system, charging system, battery, fuses, relays, ECU diagnostics
Fuel System:
Carburetor (likely 4x CV type), fuel pump, fuel lines, fuel filter, fuel tank maintenance
Cooling System:
Radiator, coolant hoses, thermostat, water pump, coolant specifications and flush procedures
Bodywork And Trim:
Fairings, seat, body panels, fasteners, removal and installation procedures
Routine Maintenance:
Oil changes, filter replacement, spark plug checks/replacement, chain adjustment and lubrication, brake fluid checks, coolant level checks
Troubleshooting:
Step-by-step diagnostic flowcharts for common and uncommon problems across all systems
Major Repairs:
Engine rebuilds (top-end and bottom-end), transmission overhauls, suspension component replacement, electrical system repairs
Component Removal Installation:
Detailed instructions for removing and installing virtually every component on the motorcycle
Specifications Data:
Torque values, clearances, fluid capacities, electrical specifications, timing settings
Depth:
Comprehensive, covering everything from basic checks to full engine disassembly and reassembly. Suitable for both amateur and professional technicians.
Searchability:
Likely text-searchable PDF for efficient information retrieval
Printability:
Printable, allowing for hard copy reference in a workshop environment
Binding Recommendation:
Recommended for spiral or comb binding for ease of use during repairs
Paper Type Recommendation:
Glossy or semi-gloss paper recommended for durability and clarity of diagrams
Engine Code:
47X (common for this generation FZS600)
Engine Type:
90-degree V-twin (Correction: FZS600 is Inline-4. This product information is for FZS600 Fazer, which is Inline-4. The V-twin is incorrect for this model.)
Engine Type Correct:
Liquid-cooled, 4-stroke, DOHC, 5-valve per cylinder, Inline-four
Displacement:
599 cc (600 cc class)
Bore X Stroke:
62.0 mm x 49.6 mm (typical for this engine)
Compression Ratio:
12.2:1 (typical)
Horsepower Peak:
Approximately 95-98 hp @ 11,000 rpm (factory figures)
Torque Peak:
Approximately 64-66 Nm @ 9,500 rpm (factory figures)
Fuel Delivery:
Carburetor, likely Mikuni BDSR32 (4x CV-type) or similar
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/95 AKI
Fuel Tank Capacity:
19 Liters (approx.)
Oil Type:
Yamalube 4-stroke motorcycle oil or equivalent API SG/SH/SJ/SL, JASO MA certified
Oil Grade:
10W-40 or 20W-50 depending on ambient temperature (refer to manual for specific recommendations)
Oil Capacity W Filter:
Approximately 3.4 Liters
Oil Capacity Wo Filter:
Approximately 3.0 Liters
Safety Certification:
Meets or exceeds all applicable national and international motorcycle safety standards for its production era.
Braking System:
Dual 298mm front discs with 2-piston calipers, single 245mm rear disc with 1-piston caliper. Optional ABS available on some models/markets.
Lighting:
Halogen headlight, LED tail light, clear lens front turn signals.
Frame Construction:
High-tensile steel diamond frame for rigidity and rider feedback.
Ergonomics:
Comfortable, upright riding position designed for rider control and fatigue reduction.
Instrument Cluster:
Analog tachometer, digital speedometer, fuel gauge, coolant temperature gauge, trip meters, clock. Basic and functional for the era.
ABS:
Optional Anti-lock Braking System (ABS) available on select models, enhancing braking safety.
Connectivity Features:
No integrated smart connectivity features (e.g., Bluetooth, smartphone integration) typical of modern motorcycles. Focus is on mechanical and electrical systems.
Oil Change Interval:
Every 3,000 km or 3 months, whichever comes first (typical recommendation, refer to manual)
Air Filter Check:
Every 6,000 km or 6 months (typical recommendation, refer to manual)
Spark Plug Replacement:
Every 12,000 km or 12 months (typical recommendation, refer to manual)
Valve Clearance Check:
Every 12,000 km or 12 months (critical maintenance item, refer to manual for precise interval)
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol based) with demineralized water, 50:50 mixture.
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Common Wear Items:
Chain and sprockets, brake pads, tires, fork seals (depending on mileage and care).
Potential Electrical Issues:
Wiring harness integrity, stator output (less common but possible on older bikes).
Carburetor Cleaning:
Periodic cleaning and synchronization of carburetors may be required for optimal performance, especially if fuel quality varies.
Manufacturer Reputation:
Yamaha is renowned for its high-quality engines, reliability, and sport-oriented motorcycles. The 'Fazer' lineage is well-established.
Predecessor:
FZS600 Fazer (pre-2004 model, with different engine and styling)
Generation:
This generation (2004-2009) received updates including revised styling, improved chassis components, and engine refinements compared to the original FZS600 Fazer.
Production Period:
2004-2009 (for this specific generation)
Manufacturing Plants:
Primarily manufactured in Japan by Yamaha Motor Corporation.
