BMW 325xi 2006-2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 325xi Model Generation: E90/E91 Model Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: E90 (Sedan), E91 (Wagon/Touring) Engine Code Family: N52...

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类型: Car

斯库: 421020

标签: 2006 2007 2008 2009 2010 325xi BMW Car Cars Misc

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

325xi

Model Generation:

E90/E91

Model Years Covered:

2006, 2007, 2008, 2009, 2010

Codes

Chassis Code:

E90 (Sedan), E91 (Wagon/Touring)

Engine Code Family:

👋 Introduction

Market Position

Vehicle Segment:

Compact Executive Sedan/Wagon.

Brand Philosophy:

BMW's 'Ultimate Driving Machine' ethos, focusing on performance, handling, and driver engagement.

Competitive Analysis

Key Competitors:

Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Infiniti G35x, Lexus IS250 AWD.

Key Features

Performance Orientation:

The 325xi offers a balance of performance, luxury, and all-weather capability.

All Wheel Drive:

xDrive system provides enhanced traction and stability.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service, repair, and maintenance for the BMW 325xi (E90/E91) from 2006-2010.

Specific Models Covered:

325xi Sedan (E90), 325xi Wagon/Touring (E91)

Page Count

Estimated Pages:

Over 2000 pages (typical for comprehensive workshop manuals of this era).

Manual Type

Type:

Factory-authorized Service and Repair Workshop Manual.

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, lubrication, cooling, fuel, ignition, emissions, exhaust, engine management (DME).

Transmission:

Manual and Automatic transmission systems, including removal, installation, overhaul, and fluid specifications.

Drivetrain:

xDrive All-Wheel Drive system, transfer case, differentials (front and rear), drive shafts, axles, CV joints.

Suspension:

Front and rear suspension components, steering system, wheel alignment specifications.

Brakes:

Brake system hydraulics, anti-lock braking system (ABS), dynamic stability control (DSC), brake pad/rotor replacement, bleeding procedures.

Electrical:

Complete electrical system, including battery, charging system, starter, lighting, power accessories, fuses, relays, wiring diagrams.

Body:

Body panels, doors, windows, locks, interior trim, exterior trim, chassis and frame specifications.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, component testing.

Safety Systems:

Airbag system, seatbelt pre-tensioners, SRS module diagnosis.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush.

Diagnostics:

Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), component testing procedures.

Repair:

Detailed step-by-step repair procedures for all major components and systems, including torque specifications and special tool requirements.

Overhaul:

Engine and transmission overhaul procedures.

Installation:

Component replacement and installation, including body panels, interior components, and accessories.

Wiring:

Detailed electrical wiring diagrams for all vehicle systems.

Technical Depth

Depth:

Expert level. Covers everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, complex electrical diagnostics, and driveline component overhauls.

Diagnostic Tools Mention:

References BMW's proprietary diagnostic tools (e.g., ISTA/D, DIS) and procedures for advanced diagnosis.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval.

Print Quality

Quality:

High-resolution graphics, diagrams, and schematics for clarity.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

N52B25

Engine Type:

Naturally Aspirated Inline-6 (Straight-6)

Displacement:

2.5 Liters (2497 cc)

Bore X Stroke:

82.0 mm x 79.5 mm

Compression Ratio:

10.7:1

Valve Train:

DOHC, 24 Valves, Valvetronic, Double VANOS

Performance

Horsepower:

215 hp @ 6500 rpm

Torque:

185 lb-ft @ 2750 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Port Injection.

Recommended Fuel:

Premium Unleaded (91 Octane or higher).

🔧 Transmission

Standard

Transmission Type:

6-Speed Manual Transmission (Getrag GS6-37BZ).

Optional

Transmission Type:

6-Speed Steptronic Automatic Transmission (ZF 6HP19).

Features

X Drive Integration:

Integral xDrive all-wheel-drive system with electronically controlled clutch pack.

Manual Fluid Type:

MTF LT-2

Automatic Fluid Type:

Shell M-1375.4 (BMW Part Number 83 22 0 026 553)

📐 Dimensions

Exterior

Length Sedan:

180.6 inches (4587 mm)

Length Wagon:

181.1 inches (4599 mm)

Width:

69.9 inches (1777 mm)

Height Sedan:

56.1 inches (1425 mm)

Height Wagon:

57.1 inches (1450 mm)

Wheelbase:

108.7 inches (2760 mm)

Interior

Seating Capacity:

5 Passengers

Cargo

Cargo Volume Sedan:

12.0 cu ft (340 L)

Cargo Volume Wagon:

17.7 cu ft (500 L) / 58.3 cu ft (1650 L) with rear seats folded.

Weights

Curb Weight Manual Sedan:

3571 lbs (1620 kg)

Curb Weight Automatic Wagon:

3825 lbs (1735 kg)

Wheel Bolt Pattern:

5x120

Wheel Size Standard:

17 x 8.0 inches

Tire Size Standard:

225/45R17

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star (Sedan)

IIHS Top Safety Pick:

Yes (for applicable years)

Active Features

Dynamic Stability Control:

Standard DSC with DTC (Dynamic Traction Control).

Anti Lock Brakes:

Standard ABS.

All Wheel Drive:

Standard xDrive All-Wheel Drive system.

Passive Features

Airbags:

Front airbags, front side-impact airbags, and head protection system (curtain airbags).

Seatbelts:

3-point inertia-reel seatbelts with front belt pretensioners and force limiters.

💡 Technology Features

Infotainment

System Name:

iDrive (First Generation).

Features:

Central control knob, optional navigation system, radio, CD player, optional Logic 7 audio system.

Driver Assistance

Standard Features:

ABS, DSC, Traction Control.

Optional Features:

Park Distance Control (PDC), Xenon Adaptive Headlights.

Connectivity

Bluetooth:

Optional Bluetooth connectivity for hands-free calling.

Auxiliary Input:

Standard auxiliary audio input jack.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable, indicated by Condition Based Service (CBS) system, typically around 10,000-15,000 miles or annually.

Engine Oil Type:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) approved synthetic oil, SAE 0W-30 or 5W-30.

Engine Oil Capacity:

6.5 quarts (6.2 liters) with filter change.

Air Filter Replacement:

Every 30,000 - 45,000 miles or as indicated by CBS.

Cabin Air Filter Replacement:

Every 15,000 - 30,000 miles or annually.

Spark Plug Replacement:

NGK SILZKFR6A11 (or equivalent), typically every 60,000 miles.

Brake Fluid Flush:

Every 2 years, regardless of mileage (DOT 4 LV).

Coolant Flush:

Initial fill is often considered lifetime, but recommended replacement every 4-5 years or 100,000 miles for preventative maintenance. BMW Blue coolant.

Fluid Specifications

Power Steering Fluid:

Pentosin CHF 11S (BMW Part Number 81 22 9 407 765)

Coolant Type:

BMW Blue Antifreeze/Coolant (Ethylene Glycol based).

Known Issues

Valve Cover Gasket Leaks:

Common due to aging rubber seals, leading to oil smell or visible leaks.

Oil Pan Gasket Leaks:

Another common leak point that requires significant labor to address.

Water Pump And Thermostat:

Plastic components can degrade, leading to leaks or failure, often replaced proactively around 100k miles.

Pcv Valve And Breather Hose:

Can become clogged or crack, leading to rough idle, oil consumption, or vacuum leaks.

Ccv System Failure:

Crankcase Ventilation system failure can cause various issues, including oil leaks and rough running.

Power Steering Pump:

Can develop leaks or noise over time.

X Drive Transfer Case Fluid:

Fluid should be changed according to a recommended schedule (e.g., every 60,000 miles) to prevent wear.

📚 Vehicle History

Brand Heritage

Heritage:

BMW has a long-standing reputation for building driver-focused, performance-oriented luxury vehicles.

Model Evolution

E90 Generation Introduction:

The E90 generation of the 3 Series, including the 325xi, debuted in 2006, succeeding the E46 generation.

Powertrain Changes:

The N52 engine represented a significant technological advancement over its predecessor.

Production

Manufacturing Locations:

Primarily produced in Germany (e.g., Munich, Dingolfing).

🏆 Awards & Recognition

Recognitions

Ward 10 Best Engines:

The BMW N52 engine was a multiple recipient of Ward's 10 Best Engines award for its refinement, efficiency, and performance.

Ratings

Consumer Reports Ratings:

Generally positive ratings for driving dynamics, but some concerns regarding reliability in later model years.