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BMW 328xi 2006-2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 328xi Model Code: E90/E91 (Sedan/Wagon) Generation: E90/E91 Production Years: 2006-2010 👋 Introduction Market Position Segment: Compact Executive Sedan/Wagon Reputation: Known for sporty handling,...
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BMW 328xi 2006-2010 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
328xi
Model Code:
E90/E91 (Sedan/Wagon)
Generation:
E90/E91
Production Years:
2006-2010
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Wagon
Reputation:
Known for sporty handling, premium interior, and advanced engineering.
Competitive Analysis
Key Competitors:
Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS250 AWD, Infiniti G35x
Key Features
Drivetrain:
BMW's xDrive All-Wheel Drive system for enhanced traction and stability.
Engine Type:
Inline-6 Cylinder Engine (N51/N52 series)
📋 Manual Details
Coverage Areas
Covered Years:
2006, 2007, 2008, 2009, 2010
Covered Models:
328xi (All Models)
Page Count
Estimated Page Count:
Thousands (comprehensive workshop manual)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (N51/N52), Transmission (Automatic/Manual), Drivetrain (xDrive AWD)
Chassis:
Suspension, Steering, Brakes, Wheels & Tires
Electrical:
Wiring Diagrams, Lighting, Body Electronics, Instrument Cluster, Audio System, Navigation
Body:
Bodywork, Doors, Windows, Seats, Interior Trim, HVAC System
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Repair:
Engine Overhaul, Transmission Service, Brake Overhaul, Suspension Component Replacement, Electrical Component Diagnosis & Repair
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Electrical Fault Finding
Technical Depth
Depth:
Comprehensive: From routine maintenance to major component overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
Searchable PDF:
Yes (typically)
Printable:
Yes
Print Quality
Quality:
High Resolution (suitable for clear diagrams and text)
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
N52B30 (3.0L)
Configuration:
3.0 Liter Naturally Aspirated Inline-6
Valvetrain:
Double Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing), Valvetronic (Electronic Valve Lift Control)
Performance
Horsepower:
Approx. 230 hp @ 6500 rpm
Torque:
Approx. 200 lb-ft @ 2750 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with multi-point injection
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual (on select models/trims)
Optional
Transmission Type:
6-Speed Steptronic Automatic with Adaptive Transmission Control (ATC)
Features
Drivetrain Control:
xDrive All-Wheel Drive with electronic torque distribution
Automatic Modes:
Sport and Manual modes (Steptronic)
📐 Dimensions
Exterior
Length:
Approx. 181.2 inches (Sedan)
Width:
Approx. 70.1 inches
Height:
Approx. 57.5 inches (Sedan)
Wheelbase:
Approx. 108.7 inches
Weights
Curb Weight:
Approx. 3600 - 3800 lbs (depending on configuration)
Cargo
Trunk Volume:
Approx. 12 cubic feet (Sedan)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for models within the generation)
IIHS Top Safety Pick:
Yes (for many models within the generation)
Active Features
Stability Control:
Dynamic Stability Control (DSC)
Traction Control:
Automatic Stability Control and Traction (ASC+T)
Braking:
Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Frontal, Side-Impact, and Curtain Airbags
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners and force limiters
💡 Technology Features
Infotainment
System Name:
iDrive (generation 1 or 2, depending on year/updates)
Features:
Navigation system, Radio (AM/FM/Satellite), CD player, MP3 compatibility, Bluetooth (optional), USB/Aux input (optional).
Driver Assistance
Cruise Control:
Standard cruise control, optional Active Cruise Control (ACC) on some models.
Parking Assistance:
Rear parking sensors (PDC - Park Distance Control), optional front PDC.
Connectivity
Bluetooth:
Optional Bluetooth integration for hands-free calling and audio streaming.
Telematics:
BMW Assist (Telematics services, optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, typically every 10,000-15,000 miles or 12-24 months, indicated by Condition Based Service (CBS).
Brake Fluid Flush:
Every 2 years regardless of mileage.
Coolant Flush:
Typically every 4-5 years or 60,000 miles, depending on coolant type and condition.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or LL-04 approved synthetic oil, 5W-30 or 0W-30 recommended.
Coolant Type:
BMW Blue Antifreeze (G48) or equivalent silicate-free, ethylene glycol-based coolant.
Transmission Fluid Auto:
BMW ATF recommendations (e.g., LifeguardFluid 6 for ZF 6HP transmissions) - fluid is often considered 'lifetime' but requires service.
Brake Fluid Type:
DOT 4 Low Viscosity (LV)
Known Issues
Vibration Issues:
Drive shaft center support bearing, Guibo (flex disc) wear, driveshaft imbalance.
Oil Leaks:
Valve cover gasket, oil filter housing gasket, oil pan gasket, CCV system.
Cooling System:
Plastic water pump failure (especially aluminum impellers), thermostat housing leaks, radiator leaks.
Electrical:
Power seat module failure, iDrive controller issues, headlight ballast failure.
Pcv System:
Crankcase Ventilation (CCV) system failure leading to oil consumption and pressure issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW is renowned for performance, luxury, and driving dynamics.
Model Evolution
3 Series Legacy:
The 3 Series is BMW's core model, representing its entry into the premium compact segment with a focus on sportiness.
Production
Manufacturing Plants:
Primarily Germany (e.g., Munich, Dingolfing)
🏆 Awards & Recognition
Recognitions
Ward Auto Ten Best Engines:
The N52 engine family (used in the 328xi) was recognized on Ward's 10 Best Engines list multiple times for its smoothness and efficiency.
Ratings
Consumer Reports:
Generally rated well for performance and handling, though reliability can vary with age.
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