BMW 335xi 2006-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 335xi Model Code: E90/E91/E92/E93 Production Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Chassis Codes: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible)...

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类型: Car

斯库: 420730

标签: 2006 2007 2008 2009 2010 335xi BMW Car Cars Misc

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

335xi

Model Code:

E90/E91/E92/E93

Production Years Covered:

2006, 2007, 2008, 2009, 2010

Codes

Chassis Codes:

E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible)

👋 Introduction

Market Position

Segment:

Sport Sedan/Coupe/Convertible/Wagon, Premium Mid-Size

Target Audience:

Enthusiasts, DIY mechanics, independent repair shops

Competitive Analysis

Key Competitors:

Audi A4/A5, Mercedes-Benz C-Class, Lexus IS, Infiniti G37

Key Features

Engine Performance:

Powerful twin-turbocharged inline-6 engine, excellent power-to-weight ratio

Drivetrain Capability:

xDrive all-wheel-drive system providing enhanced traction and stability

Driving Dynamics:

Renowned BMW handling and driving experience

Manual Value:

Provides factory-level information for accurate and efficient maintenance and repair

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Factory Service and Repair

Diagnostic Coverage:

Extensive, including troubleshooting and fault code diagnosis

Mechanical Coverage:

Engine, Drivetrain, Suspension, Brakes, Steering

Electrical Coverage:

All electrical systems, wiring diagrams, component testing

Body Coverage:

Body and chassis repair, interior trim, exterior components

Page Count

Estimated Pages:

Hundreds (exact count varies based on specific model year and chassis variant)

Manual Type

Type:

Factory Service Repair Manual (FSM)

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

N54 twin-turbocharged inline-6, including cylinder head, pistons, crankshaft, timing, lubrication, cooling

Engine Management:

Fuel injection, ignition system, turbocharger system, emissions control, DME (Digital Motor Electronics) operation

Transmission Manual:

Getrag 6-speed GS6-37BZ, clutch, flywheel, gearbox overhaul

Transmission Automatic:

ZF 6HP19TU or 6HP28TU, torque converter, valve body, mechatronics unit, fluid service

Drivetrain AWD:

xDrive all-wheel-drive system, transfer case, front and rear differentials, driveshafts, CV joints

Suspension:

Front struts, rear multi-link suspension, shock absorbers, springs, control arms, bushings

Brakes:

Hydraulic system, ABS, DSC (Dynamic Stability Control), brake pad/rotor replacement, caliper service, brake fluid bleeding

Steering:

Electric Power Steering (EPS) or Hydraulic Power Steering, steering column, tie rods, steering rack

Electrical Body:

Lighting systems, power windows, central locking, mirrors, wipers, horn

Electrical Comfort:

HVAC (Heating, Ventilation, and Air Conditioning) system, climate control, heated seats, sunroof operation

Electrical Infotainment:

CCC (Car Communication Computer) or CIC (Car Information Computer), iDrive system, radio, navigation, audio components

Electrical Safety:

Airbag system (SRS), seatbelt pre-tensioners, crash sensors

Electrical Diagnosis:

Diagnostic connectors (OBD-II), DME/ECU testing, sensor signal analysis, actuator testing

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, fluid level checks

Major Engine Repair:

Engine removal and installation, cylinder head gasket replacement, timing chain service, turbocharger replacement

Transmission Service:

Clutch replacement, transmission fluid and filter changes (automatic and manual), transmission overhaul

Brake System Repair:

Brake pad and rotor replacement, brake caliper service and replacement, brake line repair, brake fluid flush and bleed

Suspension Component Replacement:

Strut/shock absorber replacement, control arm bushing replacement, ball joint replacement

Electrical Component Testing:

Diagnostic procedures for sensors, actuators, ECUs, and wiring harnesses

Troubleshooting:

Systematic diagnostic trees for common and uncommon problems

Recalibration Procedures:

Procedures for recalibrating steering angle sensors, throttle bodies, etc., after component replacement

Body Panel Repair:

Door panel removal, bumper replacement, headlight/taillight assembly replacement

Technical Depth

Depth Level:

Comprehensive, covering all aspects from basic maintenance to complex component overhaul and diagnostics

Diagnostic Capabilities:

Detailed fault code interpretation, live data analysis, and guided troubleshooting steps

Rebuild Procedures:

Includes detailed steps for engine and transmission rebuilds, with torque specifications and clearances

Wiring Diagrams:

Complete and detailed wiring diagrams for all electrical systems, including component locations

📊 Manual Specifications

File Format

Type:

Searchability:

Yes, text-searchable PDF

Print Quality

Quality:

High resolution, suitable for printing individual pages or the entire manual

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

N54B30

Engine Type:

Inline-6, Twin-Turbocharged, Direct Injection

Displacement:

2979 cc (3.0 Liters)

Performance

Horsepower Est:

300 hp @ 5800 rpm (for most model years)

Torque Est:

300 lb-ft (400 Nm) @ 1300-5000 rpm (for most model years)

Fuel System

Injection Type:

High-pressure direct injection (BMW's High Precision Injection)

Fuel Type:

Premium Unleaded (91 Octane or higher recommended)

🔧 Transmission

Standard Transmission

Type:

Getrag 6-speed manual (GS6-37BZ)

Optional Transmission

Type:

ZF 6-speed automatic (6HP19TU or 6HP28TU with Steptronic)

Features

All Wheel Drive:

Standard on 335xi models

📐 Dimensions

Exterior

Wheelbase E90 E92:

108.7 inches (2760 mm)

Wheelbase E91:

109.5 inches (2781 mm)

Length E90:

181.8 inches (4618 mm)

Width:

70.5 inches (1791 mm)

Height E90 E91:

56.1 inches (1425 mm) / 57.0 inches (1448 mm)

Weights

Curb Weight Est:

3700 - 3900 lbs (1678 - 1769 kg), varies by body style

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (for relevant body styles)

IIHS Top Safety Pick:

Yes (for many model years)

Active Features

Stability Control:

Dynamic Stability Control (DSC), Dynamic Traction Control (DTC)

Braking System:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Fade Compensation

Passive Features

Airbags:

Front airbags, side airbags, head protection system (curtain airbags for sedans/coupes)

Seatbelts:

Three-point inertia-reel seatbelts with front pre-tensioners and force limiters

💡 Technology Features

Infotainment

System:

iDrive system with CCC (Car Communication Computer) or CIC (Car Information Computer) depending on model year and options

Features:

Optional Navigation System, Bluetooth connectivity, satellite radio, auxiliary audio input

Driver Assistance

Stability Control:

Advanced DSC/DTC systems

Optional Features:

Adaptive Xenon Headlights, Parking Distance Control (PDC), Cruise Control

Connectivity

Bluetooth:

Standard or optional depending on trim level and model year

Usb Interface:

Typically not standard; often found in later models or as an option

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000-15,000 miles or 12-24 months, dependent on driving conditions (e.g., 'Condition Based Service' - CBS)

Brake Fluid Flush:

Every 2 years, regardless of mileage

Spark Plugs Replacement:

Around 60,000 miles for N54 engines (recommend checking manual for specifics)

Fluid Specifications

Engine Oil:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) synthetic oil, typically 5W-30 or 5W-40 depending on climate and specific requirements. Consult manual for exact grade.

Coolant:

BMW Blue Antifreeze/Coolant (G48 specification) mixed with distilled water (50/50 ratio)

Brake Fluid:

DOT 4 HIGH PERFORMANCE

Transmission Fluid Manual:

Gls. Getriebeöl (ATF) Dexron VI or equivalent

Transmission Fluid Automatic:

ZF LifeguardFluid 6 (for 6HP transmissions)

Known Issues

N54 Engine:

Fuel injector issues (early revisions), high-pressure fuel pump (HPFP) failures, ignition coil failures, turbocharger wastegate rattle, oil pan gasket leaks, vacuum leaks (charge pipe connectors).

Cooling System:

Water pump failure (often electronic), thermostat failure, coolant expansion tank leaks.

Electrical:

Oil pressure sensor leaks, various sensor failures (e.g., ABS sensors, camshaft position sensors), iDrive system glitches.

Suspension:

Worn control arm bushings, strut mount bearing failure.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW's long-standing reputation for performance, luxury, and driving dynamics

Model Evolution

E90 Generation:

The E90 generation (2006-2011 for sedan) introduced significant technological advancements and a new design language

335Xi Introduction:

The 335xi variant introduced BMW's potent N54 twin-turbo engine and xDrive all-wheel-drive to the 3 Series lineup

Production

Manufacturing Locations:

Primary production in Germany (e.g., Dingolfing, Regensburg)

🏆 Awards & Recognition

Recognitions

Ward Best Engines:

The N54 engine received multiple Ward's 10 Best Engines awards during its production run for its performance and technology.

Performance Awards:

The E90 3 Series platform, including the 335xi, consistently received accolades for its driving dynamics and overall performance from automotive publications.