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DAIHATSU TERIOS 2 Service Repair Manual 2006-2011

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2nd Generation Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011 Codes Chassis Codes: J200, J210 👋 Introduction Market Position Market...
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DAIHATSU TERIOS 2 Service Repair Manual 2006-2011
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
2nd Generation
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011
Codes
Chassis Codes:
J200, J210
👋 Introduction
Market Position
Market Position:
Compact SUV, often marketed as a versatile and capable small off-roader or urban utility vehicle.
Competitive Analysis
Competitive Analysis:
Competes with vehicles like the Toyota RAV4 (early models), Honda CR-V (early models), Suzuki Vitara, Nissan X-Trail (early models), and Mitsubishi Outlander (early models) in its segment. Known for its compact size, reasonable pricing, and often available with genuine 4WD capability.
Key Features
Key Features:
Compact dimensions, practical interior, available 4WD, robust build for its class, and often praised for its value for money.
📋 Manual Details
Coverage Areas
Coverage Areas:
All Workshop Repair Procedures, Electrical Diagrams, Service Procedures, Fluid Capacities, Troubleshooting
Page Count
Page Count:
Not specified, but described as comprehensive
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Lubrication, Fuel System, Engine Mechanicals (Removal/Installation, Cylinder Head/Valve, Cylinder/Piston, Crankcase, Crankshaft/Primary shaft), Clutch, Transmission (Sub transmission, Transmission), Drivetrain, Suspension (Front Wheel/Suspension, Rear Wheel/Suspension), Brakes (Hydraulic Brake), Electrical System (Battery/Charging System, Ignition System, Electric Starter, Switches), Steering, Cooling System, Exhaust System, Body and Chassis, HVAC, Body Electrical
Procedures Included
Procedures Included:
Re-wiring, Engine Rebuilding, Detailed Step-by-Step Repair Instructions, Inspection and Adjustment, Troubleshooting, Component Overhaul, Fluid Changes, Electrical System Diagnostics, Routine Maintenance
Technical Depth
Technical Depth:
Comprehensive, from basic maintenance to complete engine rebuilds and advanced electrical diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution for clear viewing and printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Pc Mac Compatible:
Yes
Features
Zoom Functionality:
Yes
Delivery
Delivery Method:
Instant Download via Email Link
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Inline 4-Cylinder, DOHC
Engine Variants
Engine Variants:
Likely includes 1.5L (3SZ-VE) and 1.3L (K3-VE) petrol engines, and potentially a 2.0L (3S-FE or similar) engine depending on market. The manual covers 'engine rebuilding', implying various engine options are detailed.
Performance
Performance Details:
Specific horsepower and torque figures vary by engine and market, but typical outputs for the 1.5L engine are around 100-109 PS, and for the 1.3L around 80-94 PS.
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Engine Construction
Engine Construction:
Likely aluminum alloy cylinder block and head.
Emission Controls
Emission Controls:
Catalytic converter, O2 sensors, EGR system (depending on market regulations).
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission
Features
Transmission Features:
Some models feature a 'Sub Transmission' which could indicate a low-range gear or a transfer case for 4WD variants.
Drivetrain
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) options are typically available.
📐 Dimensions
Exterior
Exterior Dimensions:
Approximate Length: 4.05 - 4.19 m, Width: 1.69 - 1.70 m, Height: 1.70 - 1.74 m (varies by specific model and market).
Interior
Interior Dimensions:
Practical seating for 5 occupants, with emphasis on maximizing cabin space within a compact footprint.
Cargo
Cargo Capacity:
Configurable rear seating (e.g., split-folding) allows for flexible cargo space. Specific volume not detailed in product info.
Weights
Curb Weight:
Approximately 1100-1300 kg, depending on engine and drivetrain.
🛡️ Safety Features
Ratings
Safety Ratings:
Specific crash test ratings (e.g., Euro NCAP, NHTSA) would be specific to market and year. The manual covers 'Hydraulic Brake' systems and 'Suspension', indicating repairability of safety-critical components.
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD) likely available on higher trims. AWD systems enhance active safety.
Passive Features
Passive Features:
Front airbags, potentially side airbags depending on market. Seatbelt pretensioners and load limiters.
💡 Technology Features
Infotainment
Infotainment Features:
Base models likely featured a basic AM/FM radio with CD player. Higher trims may have offered upgraded audio systems, possibly with auxiliary input or early forms of Bluetooth connectivity depending on market and option packages.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features typical for its era. Primarily focused on core vehicle operation. AWD systems could be considered a form of stability enhancement.
Connectivity
Connectivity Features:
Basic connectivity, primarily focused on audio input (e.g., auxiliary jack).
🔧 Maintenance
Service Intervals
Service Intervals:
Typical intervals: Engine oil and filter every 5,000-10,000 km or 6-12 months. Air filter, spark plugs, and other fluids checked/replaced at longer intervals (e.g., 20,000-40,000 km). The manual provides specific factory recommended intervals.
Fluid Specifications
Engine Oil Specification:
Likely API SN/SP or ILSAC GF-5/GF-6, viscosity grade such as 0W-20 or 5W-30, depending on engine and climate. Manual will specify exact type and capacity.
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will specify Toyota Super Long Life Coolant (SLLC) or equivalent.
Transmission Fluid Specification:
Manual transmission: GL-4 gear oil (e.g., 75W-90). Automatic transmission: Dexron III/VI or equivalent ATF. Manual will specify exact type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Manual will specify correct type.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), exhaust system corrosion, clutch wear (on manual transmissions), and potential for minor electrical issues common in older vehicles. The manual is invaluable for addressing these proactively or reactively.
Filter Part Numbers
Oil Filter Part Number:
Specific part numbers vary by filter manufacturer, but would be detailed within the manual (e.g., for Toyota/Daihatsu genuine parts or equivalent aftermarket).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and often utilitarian vehicles, with a focus on practicality and affordability.
Model Evolution
Model Evolution:
The second generation Terios (introduced in 2006) represented a significant redesign from the first generation, adopting a more modern styling and likely improved chassis dynamics. It was also sold under other brands in certain markets (e.g., as the Toyota Rush in some Asian markets).
Production
Production Locations:
Primarily produced in Japan by Daihatsu and by subsidiaries or partner companies in other regions, such as Indonesia.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific major awards for the 2006-2011 Terios are not widely documented, it has been recognized in various markets for its practicality, value, and capability as a small SUV. It often ranked well in customer satisfaction surveys for its class.
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