Target Audience:
Owners of Iveco Daily Euro 4 (2006-2011) commercial vehicles, including owner-operators, fleet managers, and independent repair shops.
Value Proposition:
Offers comprehensive factory-level repair and maintenance data, saving significant costs compared to dealership service.
Comprehensiveness:
Covers virtually every aspect of the vehicle's operation, maintenance, and repair.
Organization:
Broken down into easily navigable topics for efficient information retrieval.
Technical Accuracy:
Based on factory specifications, ensuring precision and adherence to manufacturer standards.
Coverage:
All service and repair procedures to factory specification
Estimated Page Count:
Highly comprehensive, likely exceeding 1000 pages based on typical workshop manuals of this scope.
Type:
Workshop Service and Repair Manual
Language:
Likely English, though multi-language availability may exist for original factory manuals.
Format:
Instant Download (Digital PDF)
Engine:
Complete engine overhaul, diagnostics, component replacement, and tuning.
Clutch:
Clutch operation, inspection, adjustment, replacement, and hydraulic system service.
Transmission:
Manual and potentially automated manual transmission service, including gear inspection, bearing replacement, and fluid changes.
Prop Shafts:
U-joint inspection, balancing, and replacement procedures.
Rear Axle:
Differential service, bearing inspection, axle shaft removal and installation, and gear ratio information.
Axle:
Front and rear axle components, including wheel bearings, hub assemblies, and potentially suspension attachment points.
Suspension:
Front and rear suspension components, including shock absorbers, springs, bushings, and alignment specifications.
Wheel Tyre:
Wheel torque specifications, tire pressure recommendations, and wheel bearing service.
Steering Gear:
Steering system diagnostics, power steering pump and rack service, and steering linkage component replacement.
Brakes:
Disc and drum brake service, hydraulic system bleeding, caliper and wheel cylinder replacement, and parking brake adjustments.
Bodywork Chassis:
Body panel repair, structural component analysis, door and interior trim removal, and chassis integrity checks.
Scheduled Maintenance:
Detailed maintenance schedules, fluid change intervals, filter replacement, and component inspection points.
Electronics:
Comprehensive coverage including wiring diagrams, diagnostic trouble codes (DTCs), component testing, and module identification.
Diagnostics:
Systematic troubleshooting guides, symptom-based diagnostics, and specific component testing procedures.
Repair:
Step-by-step instructions for all major mechanical and electrical repairs.
Maintenance:
Routine maintenance tasks, fluid level checks, lubrication points, and filter replacements.
Overhaul:
Detailed procedures for complete engine, transmission, and axle overhauls.
Adjustment:
Specifications and procedures for adjusting various components, such as clutch, brakes, and suspension.
Depth:
Factory-level detail, suitable for both DIY enthusiasts and professional technicians.
Engine Family Typical:
Iveco F1C common rail diesel engines were prevalent in this era. Specific engine codes like F1CE0481A are common for Euro 4 models.
Horsepower Range Typical:
Typically ranging from 100 HP to 170 HP, depending on specific engine tune and application.
Torque Range Typical:
Torque figures usually between 300 Nm and 400 Nm, optimized for commercial load carrying.
Injection System:
Common Rail Direct Injection (CRDI) with high-pressure fuel pump and injectors.
Emissions Control:
Euro 4 compliant, likely incorporating Exhaust Gas Recirculation (EGR) and Diesel Oxidation Catalyst (DOC).
Transmission Type Common:
6-speed manual transmission. Automated manual transmissions (e.g., 'Agile') were also options on some models.
Automated Manual Transmission:
Availability of automated manual transmissions (e.g., Hi-Matic, Agile) depending on trim and market.
Gear Ratios:
Detailed gear ratios for all gears and final drive will be provided in the manual.
Fluid Specification:
Specific GL-4 or GL-5 gear oil specifications for the manual transmission and potentially specialized fluids for automated transmissions.
Body Styles:
Panel van, chassis cab, crew cab, minibus, platform truck variants.
Wheelbase Options:
Multiple wheelbase options available to suit various load and body requirements.
Gvwr Range:
Gross Vehicle Weight Rating (GVWR) typically ranges from 3.5 tonnes to 7 tonnes, depending on the configuration.
Payload Capacity:
Highly variable based on configuration, from approximately 1000 kg to over 3500 kg.
Crash Test Information:
Information on safety standards relevant to commercial vehicles of this era. Specific crash test results might be limited in a general workshop manual.
ABS:
Anti-lock Braking System (ABS) is typically standard or optional on these models.
Esp:
Electronic Stability Program (ESP) may be available on certain configurations.
Airbags:
Driver and passenger airbags are generally included, with potential for side airbags on higher trims.
Seatbelts:
Pre-tensioner seatbelts for driver and front passenger.
Oil Change Interval Typical:
Typically every 20,000 to 30,000 km or annually, whichever comes first, depending on operating conditions and oil specification.
Air Filter Replacement Interval Typical:
Recommended replacement at 30,000 - 40,000 km, or more frequently in dusty environments.
Fuel Filter Replacement Interval Typical:
Usually every 40,000 - 50,000 km.
Engine Oil Type:
Specific API CK-4 or ACEA E9/E11 rated synthetic diesel engine oil, with viscosity grade typically 5W-30 or 10W-40 depending on climate.
Coolant Type:
Long-life coolant (OAT) with a specific ethylene glycol concentration for freeze and corrosion protection.
Brake Fluid Type:
DOT 4 standard brake fluid.
Common Faults Potential:
EGR valve clogging, DPF regeneration issues (if fitted), turbocharger wear, glow plug failures, and potential clutch wear due to commercial use. Electrical gremlins can also occur with age.
Iveco Legacy:
Iveco (Industrial Vehicles Corporation) has a long history in producing robust and reliable commercial vehicles, stemming from Fiat's commercial vehicle division.
Daily Lineage:
The Daily is Iveco's flagship light commercial vehicle, in continuous production since 1978, evolving through multiple generations of design and technology.
Manufacturing Locations:
Iveco Daily vehicles are manufactured globally, with significant production facilities in Europe (e.g., Italy, Spain) and other regions.
