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2006-2011 Mercedes M-Class (W164) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: M-Class Chassis Code: W164 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011 Codes Service And Repair Manual Product Name: 2006-2011 Mercedes M-Class...
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2006-2011 Mercedes M-Class (W164) Service and Repair Manual2006-2011 Mercedes M-Class (W164) Service and Repair Manual2006-2011 Mercedes M-Class (W164) Service and Repair Manual2006-2011 Mercedes M-Class (W164) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
M-Class
Chassis Code:
W164
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011
Codes
Service And Repair Manual Product Name:
2006-2011 Mercedes M-Class (W164) Service and Repair Manual
👋 Introduction
Market Position
Vehicle Segment:
Luxury Mid-size SUV, positioned as a comfortable and capable vehicle for both daily use and long-distance travel.
Competitive Analysis
Key Competitors:
Competed directly with other luxury SUVs of the era such as the BMW X5, Lexus RX, Audi Q7, and Volvo XC90.
Key Features
Manual Advantage:
Provides dealership-level technical information, enabling owners to perform comprehensive maintenance and repairs themselves, saving time and money.
Digital Convenience:
All-in-one PDF manual offers convenience, allowing users to print only necessary pages, avoiding damage to a physical book.
📋 Manual Details
Coverage Areas
Primary Coverage:
All models and all repairs A-Z for the W164 M-Class
Specific Models Covered:
Includes coverage for all W164 M-Class variants, including various engine displacements and drivetrain configurations (e.g., RWD and 4MATIC).
Page Count
Estimated Page Count:
Thousands (as it's a comprehensive digital manual with modular sections)
Manual Type
Type:
Factory-level Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, maintenance, repair, and overhaul for all engine variants (e.g., M272 V6, M273 V8, OM642 Diesel).
Control System:
Engine control module (ECM), transmission control module (TCM), body control module (BCM), and other electronic control units (ECUs) diagnostics and calibration.
Mechanical:
Comprehensive mechanical repairs, including engine components, chassis, suspension, and drivetrain.
Fuel Service Specifications:
Fuel system components, fuel pressure, injector testing, and related specifications.
Emission Control:
Catalytic converters, oxygen sensors, EVAP system, and emission control component diagnostics and replacement.
Intake Exhaust Cooling:
Cooling system components (radiator, water pump, thermostat), air intake system, and exhaust system service.
Lube:
Lubrication system maintenance, oil change procedures, and fluid specifications.
Ignition Starting Charging:
Ignition system components (spark plugs, coils), starter motor, alternator, battery diagnostics, and charging system.
Auto Transmission:
Detailed service and repair for Mercedes-Benz 7G-TRONIC automatic transmissions (e.g., 722.9).
Manual Transmission:
Coverage for any manual transmission variants if equipped (less common for W164).
Transfer Propeller Shaft:
Service and repair of the transfer case and propeller shafts, particularly for 4MATIC models.
Drive Shaft:
Front and rear drive shaft service, including CV joints and U-joints.
Differential:
Front and rear differential service, fluid specifications, and bearing checks.
Axle Suspension:
Front and rear suspension systems, including components like control arms, ball joints, struts, shocks, and springs.
Tire Wheel:
Wheel alignment specifications, tire pressure monitoring system (TPMS), and wheel bearing service.
Brake Control:
ABS (Anti-lock Braking System), ESP (Electronic Stability Program), and brake assist system diagnostics.
Brake:
Front and rear brake system service, including pad and rotor replacement, caliper overhaul, and brake fluid flush.
Parking Brake:
Parking brake system service, adjustment, and component replacement.
Steering Column:
Steering column components, tilt and telescopic adjustment, and related electrical connections.
Power Steering:
Power steering system service, fluid replacement, pump and rack diagnostics.
Air Condition:
HVAC (Heating, Ventilation, and Air Conditioning) system service, component replacement (compressor, evaporator), and refrigerant handling.
Supplemental Restraint System:
Airbag system diagnostics, sensor replacement, and SRS module recalibration.
Seat Belt:
Seat belt pre-tensioner service and replacement.
Engine Immobilizer:
Immobilizer system diagnostics and key programming procedures.
Cruise Control:
Cruise control system diagnostics and component testing.
Wiper Washer:
Wiper motor, washer pump, and linkage service.
Door Lock:
Door lock actuator, central locking system, and keyless entry diagnostics.
Meter Audio Visual:
Instrument cluster repair, audio system troubleshooting, and infotainment system service.
Horn:
Horn circuit diagnostics and component replacement.
Windshield Glass Mirror:
Windshield replacement procedures, glass calibration, and mirror adjustments.
Instrument Panel:
Instrument cluster removal, repair, and calibration.
Seat:
Seat adjustment mechanisms, power seat diagnostics, and heating/ventilation components.
Engine Hood Door:
Hood latch, hinges, and door hinge service.
Exterior Interior:
Body panel repair, trim replacement, and interior component service.
Electrical:
Extensive coverage of the vehicle's entire electrical system, including wiring diagrams and component testing.
Multiplex Can Communication:
Diagnostics and troubleshooting of CAN (Controller Area Network) bus communication and multiplex systems.
Procedures Included
Maintenance:
Routine maintenance procedures, fluid changes, filter replacements, and inspection schedules.
Diagnostics:
Step-by-step diagnostic procedures for troubleshooting common and complex issues, including symptom-based troubleshooting.
Repair:
Complete repair procedures for all vehicle systems, from minor adjustments to major component overhauls.
Installation:
Procedures for replacing and installing various components and systems.
Technical Data Extraction:
Access to essential technical data, specifications, torque values, and tolerances.
Technical Depth
Depth Of Information:
Factory-level detail, equivalent to what authorized Mercedes-Benz technicians use, covering basic maintenance to advanced system diagnostics and complete rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF for quick information retrieval.
Print Quality
Printable:
Yes, all pages are printable for use in the workshop.
Image Scalability:
Images and diagrams can be blown up for enlarged viewing and printing.
Binding Type
Binding Format:
Digital (PDF) - no physical binding
Paper Type
Paper Type Consideration:
N/A (Digital format eliminates the need for specific paper type considerations for the source manual)
Compatibility
Operating Systems:
Compatible with Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac operating systems.
Software Requirements
Required Software:
Adobe PDF Reader and Winzip (both free online).
⚙️ Engine Specifications
Primary Engine
Engine Options Overview:
The W164 M-Class was offered with a range of V6, V8 gasoline engines and a common-rail turbodiesel engine.
Example Engine Gasoline:
M272 E35 (3.5L V6), M273 E50 (5.0L V8)
Example Engine Diesel:
OM642 DE30 LA (3.0L V6 Turbodiesel)
Performance
Typical Horsepower Range:
Approximately 218 hp to 388 hp depending on engine variant.
Typical Torque Range:
Approximately 310 lb-ft to 391 lb-ft depending on engine variant.
Fuel System
Fuel Delivery System:
Electronic fuel injection (EFI), with variations for gasoline (port or direct injection) and diesel (common rail).
🔧 Transmission
Standard
Standard Transmission Type:
7-speed automatic transmission (7G-TRONIC) was standard on most models.
Optional
Optional Transmission Type:
Manual transmission was not a common option for the W164 M-Class in most markets.
Features
Drivetrain:
Available in rear-wheel drive (RWD) and 4MATIC all-wheel drive (AWD).
📐 Dimensions
Exterior
Typical Length:
Approx. 189.4 - 191.7 inches
Typical Width:
Approx. 76.4 inches
Typical Height:
Approx. 70.2 - 71.4 inches
Weights
Curb Weight Range:
Approx. 4,700 - 5,100 lbs
🛡️ Safety Features
Ratings
NHTSA Ratings:
Achieved good safety ratings from NHTSA, including 5-star ratings in frontal and side impact tests for many configurations.
Active Features
Standard Active Safety:
ABS, ESP (Electronic Stability Program), Traction Control System (TCS), Brake Assist (BAS).
Passive Features
Standard Passive Safety:
Front airbags, front side airbags, side curtain airbags, active front head restraints.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system, featuring radio, CD/DVD player, navigation, and optional Bluetooth connectivity.
Driver Assistance
Available Driver Assistance:
Optional features included PARKTRONIC parking assist, DISTRONIC cruise control, and bi-xenon headlights with cornering illumination.
Connectivity
Connectivity Options:
Early models may have basic Bluetooth for phone connectivity; later models could offer more advanced integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, depending on driving conditions and oil type (refer to manual for specific engine/oil recommendations).
Major Service Milestones:
Key service points include spark plug replacement (around 100,000 miles), transmission service, coolant flush, and accessory belt replacement.
Fluid Specifications
Engine Oil Specification:
MB 229.5 or MB 229.51 synthetic oil (specific viscosity depends on engine and climate, e.g., 0W-40, 5W-40, 0W-30).
Transmission Fluid Specification:
MB 236.12 or MB 236.14 for 7G-TRONIC transmissions (specific fluid type is critical).
Coolant Specification:
Mercedes-Benz approved coolant concentrate (e.g., G48) mixed with distilled water.
Known Issues
Common W164 Issues:
Examples include: balance shaft issues in early M272 engines, oil leaks from the M272/M273 valve covers and intake manifolds, diesel particulate filter (DPF) issues in OM642 engines, and potential issues with the 7G-TRONIC transmission conductor plate and solenoids.
📚 Vehicle History
Brand Heritage
Mercedes Benz SUV Legacy:
Mercedes-Benz has a long history of producing robust and luxurious vehicles, extending this heritage into the SUV market with models like the M-Class.
Model Evolution
W164 Generation:
The W164 is the second generation of the M-Class, succeeding the W163. It featured a significant redesign with improved styling, enhanced interior quality, and more advanced technology.
Production
Manufacturing Locations:
Primarily manufactured at the Mercedes-Benz plant in Tuscaloosa, Alabama, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific individual awards for the W164 might vary, the M-Class line has generally been recognized for its luxury, comfort, and capability within the SUV segment.
Ratings
Consumer Satisfaction:
Consumer satisfaction varied by model year and specific issues, but the W164 generally offered a premium ownership experience.
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