🏷️ Basic Information

Make:

Daewoo

Model:

Kalos

Generation Codename:

T200

Chassis Code:

T200

Engine Code Suffix Common:

F14D3 (1.4L)

👋 Introduction

Vehicle Segment:

Subcompact car, often marketed as an economical and practical city car.

Competitors Era:

Competed with vehicles like Hyundai Accent, Kia Rio, Chevrolet Aveo (same platform), Ford Fiesta, Opel Corsa.

Engine Options Common:

Primarily offered with 1.4L and 1.6L gasoline engines.

Body Styles:

Available as a 3-door hatchback, 5-door hatchback, and 4-door sedan.

Manual Value:

Provides comprehensive DIY repair and maintenance capabilities for owners, saving on professional labor costs.

📋 Manual Details

Year Range:

2006-2012

Estimated Pages:

Hundreds (as stated in description)

Type:

Factory Service Repair Workshop Manual

Primary Language:

English (implied by product description)

Digital Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling.

Engine Fuel System:

Fuel injection system (ECU, injectors, fuel pump, pressure regulator), fuel tank, lines.

Engine Ignition System:

Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor.

Engine Emission Control:

Catalytic converter, oxygen sensors, EVAP system.

Transmission Manual:

Clutch, gearbox assembly, shift linkage, internal components, fluid specifications.

Transmission Automatic:

Torque converter, valve body, internal hydraulic circuits, electronic control unit (ECU), fluid specifications.

Drivetrain:

Front-wheel drive system, drive shafts, CV joints, wheel bearings.

Suspension:

Front suspension (MacPherson struts, control arms, stabilizer bar), rear suspension (torsion beam or independent, depending on variant), shock absorbers, springs.

Steering:

Power steering system (hydraulic or electric), steering column, tie rods, steering rack.

Brakes:

Front disc brakes, rear drum or disc brakes, brake booster, master cylinder, ABS system (if equipped), brake lines, fluid specifications.

Electrical System Basic:

Battery, charging system (alternator), starter motor, lighting system (headlights, taillights, interior), fuses, relays.

Electrical System Comfort:

Power windows, power door locks, central locking, mirrors, climate control system.

Electrical System Audio:

Radio, speakers, antenna, wiring.

Body And Frame:

Body construction, panels, doors, hood, trunk lid, bumpers, glass, seals.

HVAC:

Air conditioning system, heater core, blower motor, refrigerant, control panel.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections.

Troubleshooting:

Diagnostic procedures for various systems, symptom-based problem solving.

Repair Procedures:

Detailed step-by-step instructions for component removal, installation, and repair.

Component Rebuilding:

Overhaul procedures for major components like engine, transmission, steering rack.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Diagnostics:

Advanced diagnostic procedures, OBD-II (On-Board Diagnostics II) information, fault code interpretation.

Specifications:

Torque specifications for fasteners, clearances, pressures, electrical resistance values.

Illustrations:

Detailed photos and exploded diagrams for clarity.

📊 Manual Specifications

Compatibility:

Windows & MAC OS compatible.

Print Ability:

Printable single pages or entire manual.

Digital Binding:

No physical binding as it's a digital download.

Digital Medium:

Digital PDF format, viewable on computers, tablets, and smartphones.

Licensing:

Unlimited usage on multiple devices, no expiry.

⚙️ Engine Specifications

Displacement Common:

1.4 Liters (1399 cc)

Engine Type Common:

Inline-4, DOHC, 16-valve

Horsepower 1.4L Approx:

94 hp @ 6300 rpm

Torque 1.4L Approx:

130 Nm @ 4400 rpm

Injection Type:

Multi-point Fuel Injection (MPI)

Required Fuel:

Unleaded Gasoline

Type:

Liquid-cooled

🔧 Transmission

Type Common:

5-speed Manual Transmission

Type Optional:

4-speed Automatic Transmission

Clutch Type:

Hydraulic, single dry plate

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (Typical, consult manual for exact spec)

Automatic Transmission Fluid:

Dexron III / Mercon (Typical, consult manual for exact spec)

📐 Dimensions

Length Hatchback Approx:

3995 mm

Width Approx:

1680 mm

Height Approx:

1500 mm

Wheelbase Approx:

2480 mm

Curb Weight Approx Kg Manual:

1060 kg

🛡️ Safety Features

Euroncap Rating Note:

Models from this era often had varied safety ratings; specific Euro NCAP results for Kalos should be verified.

ABS:

Optional on some trims, standard on higher trims.

Airbags:

Driver and passenger front airbags (standard/optional depending on market and trim).

Seatbelts:

Front and rear seat belts with pre-tensioners (driver/front passenger).

💡 Technology Features

Audio System:

Factory fitted radio/CD player with basic speaker system.

Cruise Control:

Optional on higher trim levels.

Aux Input:

May be present on later models or as an aftermarket addition.

🔧 Maintenance

Engine Oil Change:

Every 7,500-10,000 miles or 6-12 months, whichever comes first (typical for synthetic oil).

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

Every 30,000-60,000 miles depending on spark plug type (standard vs. platinum/iridium).

Engine Oil Type Common:

SAE 10W-30 or 10W-40 (API SJ or higher, consult manual for exact spec and viscosity for climate).

Coolant Type:

Ethylene Glycol based, 50/50 mix with distilled water (e.g., Dex-Cool compatible or similar).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific requirement).

Engine Mounts:

Degradation of engine mounts can lead to increased vibration.

Suspension Components:

Wear in ball joints, tie rod ends, and bushings due to age and mileage.

Power Steering Pump:

Potential for leaks or pump failure in older models.

Cooling System Leaks:

Hoses, radiator, and water pump can develop leaks over time.

📚 Vehicle History

Manufacturer:

Daewoo Motor Company (South Korea), later part of GM Daewoo and then Chevrolet.

Platform Sharing:

The T200 platform is shared with other GM vehicles of the era, notably the Chevrolet Aveo/Sonic.

Manufacturing Locations:

South Korea, Uzbekistan (Asaka), potentially other licensed production facilities.

🏆 Awards & Recognition

Market Reception:

Generally received moderate reviews, often praised for affordability and practicality in its class, with critiques sometimes focusing on build quality and refinement compared to European or Japanese rivals.