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Aprilia SXV 450 Engine 2006-2013 Workshop Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV 450 Engine Variant: 450cc V-Twin Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Manual Identifier: Likely contains internal...
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类型: Motorcycle
厂商:
斯库: 83395
Aprilia SXV 450 Engine 2006-2013 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV 450
Engine Variant:
450cc V-Twin
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Manual Identifier:
Likely contains internal Aprilia service codes, though not explicitly stated in product info.
👋 Introduction
Market Position
Vehicle Type:
High-performance Supermoto/Dual-Sport Motorcycle
Competitive Analysis
Competitors:
Competes with other premium European supermoto offerings, such as KTM EXC and Husqvarna models of similar displacement.
Key Features
Engine Architecture:
Distinctive V-twin engine configuration, offering a unique power delivery and sound profile compared to single-cylinder competitors.
Performance Focus:
Engine designed for aggressive performance, prioritizing power and responsiveness for off-road and track use, with homologation for street legality.
📋 Manual Details
Coverage Areas
Engine Mechanical:
Complete engine overhaul, assembly, and disassembly.
Engine Electrical:
Ignition system, starting system, charging system, wiring diagrams.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel pressure regulator.
Cooling System:
Radiator, coolant hoses, water pump, thermostat.
Lubrication System:
Oil pump, oil filter, oil passages, oil specifications.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), mufflers, mounting.
Troubleshooting:
Diagnostic procedures for common engine faults and symptoms.
Page Count
Estimated Page Count:
Estimating 300-500 pages based on typical workshop manuals for multi-cylinder engines.
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
Likely English, but may contain some Italian terminology common to Aprilia manuals.
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Internals:
Cylinder head, valves, camshafts, pistons, connecting rods, crankshaft.
Engine Management System:
ECU functions, sensor data interpretation, diagnostic trouble codes (DTCs).
Ignition Timing:
Specifications and adjustment procedures for ignition timing.
Spark Plugs:
Type, gap specification, replacement intervals.
Throttle Body:
Cleaning, inspection, and adjustment of throttle body and sensors.
Emission Controls:
Secondary air injection, evaporative emission control systems (if applicable).
Procedures Included
Disassembly Assembly:
Step-by-step instructions for complete engine teardown and reassembly.
Inspection Measurement:
Tolerances and specifications for all critical engine components (e.g., bore diameter, piston ring gap, bearing clearance).
Torque Specifications:
Detailed torque values for all fasteners, bolts, and nuts.
Maintenance Tasks:
Routine checks, filter replacements, fluid changes.
Diagnostic Flowcharts:
Systematic approaches to diagnosing engine performance issues.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts.
Rebuild Procedures:
Detailed instructions for complete engine rebuilds, including component machining and tolerances.
Diagnostic Techniques:
Advanced diagnostic procedures, including interpretation of sensor data and ECU readouts.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for clear printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
449.8 cc
Bore X Stroke:
72 mm x 54.3 mm (Approximate, to be confirmed by manual)
Compression Ratio:
12.5:1 (Approximate, to be confirmed by manual)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Estimate:
Approximately 60-65 HP at crank (specific figures vary by year and tune, manual will provide precise data).
Torque Estimate:
Approximately 33-36 lb-ft at crank (specific figures vary by year and tune, manual will provide precise data).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies (likely Keihin or Mikuni).
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2.
Fuel Tank Capacity:
Approx. 7.2 liters (1.9 US gallons) for standard model, may vary by specific variant.
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet multi-plate, hydraulic actuation
Features
Gear Ratios:
Detailed gear ratios for all six speeds will be provided in the manual.
Final Drive:
Chain drive (specific sprocket sizes and ratios to be confirmed by manual).
Transmission Fluid Type:
Manual will specify recommended transmission oil grade (e.g., API GL-4/GL-5) and capacity.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1470 mm (57.9 inches) - subject to variation by year and model variant.
Seat Height:
Approximately 900 mm (35.4 inches) - subject to variation by year and model variant.
Weights
Dry Weight:
Approximately 130-140 kg (286-309 lbs) - subject to variation by year and model variant.
Curb Weight:
Not typically quoted as 'curb weight' for performance bikes; dry weight is the common metric. Manual will likely provide specification with all fluids.
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles are not subjected to automotive-style crash test ratings. Safety focus is on handling and braking performance.
Active Features
Braking System Front:
Dual 320mm discs with radial-mount four-piston calipers (likely Brembo or Marzocchi).
Braking System Rear:
220mm disc with single-piston caliper.
Suspension Front:
Upside-down telescopic forks (e.g., Marzocchi, WP) with adjustable compression and rebound damping.
Suspension Rear:
Monoshock with adjustable preload, compression, and rebound damping.
Passive Features
Lighting:
Headlight, taillight, turn signals (as per street homologation).
💡 Technology Features
Infotainment
Infotainment System:
N/A - Motorcycle does not feature traditional infotainment systems; focus is on mechanical and electronic engine management.
Driver Assistance
Traction Control:
Generally not equipped on this model; manual covers engine control unit (ECU) functions related to fueling and ignition.
ABS:
Early models likely did not have ABS. Manual will cover braking system components if ABS is present on later models.
Connectivity
Connectivity Features:
N/A - No smartphone integration or Bluetooth connectivity typically found on this era's performance motorcycles.
Engine Management
ECU Capabilities:
Manual provides insight into ECU parameters, sensor inputs, and basic diagnostic capabilities, but not full remapping tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, specific interval in manual.
Air Filter Replacement:
As needed based on operating conditions, usually every 5,000-10,000 km. Manual will detail checks.
Spark Plug Replacement:
Every 10,000-15,000 km, manual will specify correct type and gap.
Valve Clearance Check:
Critical service, typically every 10,000-20,000 km. Manual provides exact procedure and tolerances.
Fluid Specifications
Engine Oil Type:
Manual will specify SAE viscosity grade (e.g., 10W-40 or 15W-50) and JASO MA/MA2 certification for wet clutches.
Coolant Type:
Manual will specify type of antifreeze (e.g., ethylene glycol-based) and mixture ratio.
Brake Fluid Type:
DOT 4 or DOT 5.1, as specified by Aprilia.
Known Issues
Common Wear Items:
Cam chain tensioners, water pump seals, clutch slave cylinder seals, fuel injector cleanliness are common on high-performance V-twins.
Electrical Gremlins:
Some owners report minor electrical connection issues; the manual's wiring diagrams are crucial for diagnosis.
Engine Vibration:
Characteristic of V-twins; regular inspection of mounting hardware and engine mounts is advised.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian motorcycle manufacturer with a strong heritage in racing, particularly in off-road and grand prix disciplines.
Model Evolution
Sxv Lineage:
The SXV series represents Aprilia's foray into the supermoto segment, characterized by powerful V-twin engines and advanced chassis design.
Production
Manufacturing Location:
Italy
Key Development Period:
The early to mid-2000s saw significant development in performance supermoto bikes, with Aprilia aiming to leverage its V-twin expertise.
🏆 Awards & Recognition
Recognitions
Motorcycle Performance:
The Aprilia SXV series was generally well-regarded for its powerful engine and agile handling in the supermoto class, often praised by motorcycle journalists for its aggressive character.
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