🏷️ Basic Information

Make:

Kia

Model:

Carens Rondo

Years Covered:

2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013

Chassis Codes:

RP (Global), UN (North America)

👋 Introduction

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover Utility Vehicle (CUV)

Target Audience:

Families, individuals seeking practicality, versatile cargo space, and a comfortable ride in a more compact package than a full-size SUV or minivan.

Key Competitors:

Ford Focus C-Max, Volkswagen Touran, Renault Scénic, Citroën Picasso, Chevrolet Captiva (depending on market and specific configuration).

Versatility:

Flexible seating arrangements (often 5 or 7 seats), sliding rear doors (in some generations/markets), and ample cargo volume.

Value Proposition:

Generally offered competitive features and practicality at a more accessible price point compared to some European rivals.

Design Philosophy:

A blend of MPV practicality with SUV-like styling and often a higher driving position.

📋 Manual Details

Markets Covered:

Global (varies by region and specific engine/transmission options)

Estimated Page Count:

2000+ (typical for a full factory service manual)

Type:

Factory Service Repair Workshop Manual

Completeness:

Complete Factory Service Repair Workshop Manual; no excerpts or partial coverage.

Licensing:

No expiry dates or subscription fees.

Language:

English

Format:

Downloadable PDF

File Type:

PDF

Searchability:

Likely text-searchable PDF for efficient information retrieval.

Printability:

Printable pages for hands-on workshop use.

Accessibility:

Instant download available for immediate access on computer, tablet, or smartphone.

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system (belts/chains), lubrication system, cooling system, fuel system (injection, pump, injectors), emission control systems.

Engine Electrical:

Ignition system, starter motor, alternator, battery, engine control module (ECM/ECU) diagnostics, sensors (crankshaft position, camshaft position, O2, MAP, MAF), actuators.

Transmission Manual:

Gearbox disassembly, assembly, clutch operation, shift mechanism, component specifications.

Transmission Automatic:

Automatic transmission operation, valve body, torque converter, transmission control module (TCM) diagnostics, fluid changes, seals, internal components.

Drivetrain:

Front-wheel drive (FWD) system, axles, CV joints, differential (if applicable).

Suspension:

Front suspension (struts, control arms, ball joints, stabilizer bar), rear suspension (multi-link, trailing arms, shock absorbers, springs), wheel alignment specifications.

Steering:

Power steering system (hydraulic or electric), steering column, tie rods, steering rack/gearbox, steering angle sensor.

Brakes:

Front and rear brake systems (disc, drum), ABS (Anti-lock Braking System) diagnostics and components, EBD (Electronic Brakeforce Distribution), brake fluid specifications, master cylinder, calipers, pads, rotors.

Electrical Body:

Lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuse box layouts, relay functions, body control module (BCM) diagnostics.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, refrigerant types, compressor, condenser, evaporator, blower motor, controls.

Interior:

Dashboard removal, seat removal, trim panel replacement, airbag system components and safety precautions.

Exterior:

Body panel removal and installation (doors, fenders, hood, tailgate), bumpers, glass replacement, seals.

Diagnostic Troubleshooting:

Wiring diagrams, diagnostic trouble codes (DTCs) with explanations and repair procedures, troubleshooting flowcharts for various symptoms.

Scheduled Maintenance:

Detailed instructions for oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid flushes (coolant, brake, transmission, power steering), belt inspections/replacements, and tire rotations.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, steering system overhauls, AC system service.

Component Replacement:

Step-by-step guides for replacing parts such as alternators, starters, radiators, fuel pumps, water pumps, sensors, actuators, lights, and interior components.

Troubleshooting Diagnostics:

Systematic approaches to diagnosing faults, interpreting DTCs, using diagnostic tools, and pinpointing root causes of problems.

Electrical Troubleshooting:

Use of wiring diagrams, testing circuits, diagnosing electrical faults, component testing.

Wheel Alignment:

Specifications for camber, caster, toe, and thrust angle, with procedures for adjustment.

Tire Service:

Tire pressure specifications, changing tires, balancing, and rotation procedures.

Air Conditioning Service:

Refrigerant handling, evacuation, charging, leak detection, and component replacement.

Safety System Repair:

Procedures for airbag system service (with extreme caution), seatbelt replacement, and ABS component repair.

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and troubleshooting flowcharts.

⚙️ Engine Specifications

Engine Options:

Likely includes 2.0L inline-4 gasoline (G4KA/G4KD), 2.4L inline-4 gasoline (G4KE), and potentially 2.0L diesel (D4EA).

Gasoline 2.0L Hp:

Approximately 140-160 hp (varies by specific engine code and tune).

Gasoline 2.0L Torque:

Approximately 135-150 lb-ft (varies).

Gasoline 2.4L Hp:

Approximately 170-180 hp.

Gasoline 2.4L Torque:

Approximately 165-175 lb-ft.

Diesel 2.0L Hp:

Approximately 110-150 hp (depending on turbocharging and tune).

Diesel 2.0L Torque:

Approximately 190-235 lb-ft.

Fuel Delivery:

Multi-point fuel injection (MPI) for gasoline engines; Common Rail Direct Injection (CRDi) for diesel engines.

Recommended Fuel:

Unleaded gasoline (Octane rating specified in owner's manual, typically 87 or 89); Diesel fuel.

Coolant Type:

Ethylene glycol-based coolant, typically OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology), meeting Kia specifications.

Engine Oil Viscosity:

Commonly SAE 5W-20 or 5W-30 for gasoline engines; SAE 5W-40 or 10W-40 for diesel engines (check specific manual for exact recommendation).

Gasoline Common:

G4KA (2.0L Theta), G4KD (2.0L Theta II), G4KE (2.4L Theta II).

Diesel Common:

D4EA (2.0L CRDi).

🔧 Transmission

Manual Transmission:

5-speed manual (likely on lower trims/engines).

Automatic Transmission:

4-speed automatic (F4A41/F4A42 or similar) or 5-speed automatic (F5A51 or similar) depending on engine and market.

Automatic Transmission Features:

Adaptive shift control, potential manual shift mode (Sportmatic/Auto-Stick on some models).

Automatic Transmission Fluid:

Kia Genuine ATF SP-III or equivalent DEXRON III/Mercon compatible fluid (check manual for exact specification and capacity).

Manual Transmission Fluid:

GL-4 gear oil, typically 75W-85 or 75W-90 viscosity (check manual for exact specification and capacity).

📐 Dimensions

Length:

Approximately 4500-4600 mm (varies slightly by market/model year).

Width:

Approximately 1790-1800 mm.

Height:

Approximately 1650-1670 mm.

Wheelbase:

Approximately 2700 mm.

Seating Capacity:

5 or 7 seats (depending on configuration).

Cargo Volume Behind 2Nd Row:

Approximately 450-550 liters (with 5-seat configuration).

Cargo Volume Behind 3Rd Row:

Approximately 150-250 liters (with 7-seat configuration).

Curb Weight:

Approximately 1500-1700 kg (varies by engine, transmission, and features).

Gross Vehicle Weight Rating:

Typically around 2200-2400 kg.

🛡️ Safety Features

NHTSA Rating:

Varies by market and testing year; early models may not have consistent ratings. Check specific market for detailed results.

IIHS Rating:

Varies by market and testing year. Check specific market for detailed results.

ABS:

Standard on most models.

Ebd:

Electronic Brakeforce Distribution, often standard with ABS.

Esp:

Electronic Stability Program (or similar – ESC, VSM), standard on later models/trims.

Traction Control:

Standard on models with ESP.

Airbags:

Front airbags (driver and passenger), side airbags, curtain airbags (depending on trim and market).

Seatbelts:

Three-point seatbelts with pretensioners and load limiters for front seats; three-point seatbelts for rear seats. ISOFIX child seat anchors.

Child Safety:

Child safety door locks, LATCH/ISOFIX child seat anchor points.

💡 Technology Features

Audio System:

Factory-installed AM/FM/CD audio systems, often with auxiliary input jack. Higher trims might offer premium audio and steering wheel mounted controls.

Navigation:

Optional GPS navigation systems were available on some higher trims, often integrated into a dashboard display.

Cruise Control:

Standard on most models.

Parking Sensors:

Optional rear parking assist sensors on some trims.

Auxiliary Input:

Commonly featured an auxiliary audio input jack for connecting portable music players.

Bluetooth:

Optional Bluetooth hands-free connectivity for mobile phones available on later or higher trim models.

🔧 Maintenance

Oil Change Interval:

Typically every 7,500 miles (12,000 km) or 12 months, whichever comes first. Severe driving conditions may require more frequent changes.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement Gasoline:

Approximately every 100,000 miles (160,000 km) for iridium-tipped plugs, or as specified in the manual.

Coolant Replacement:

Initial replacement around 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 2-3 years.

Timing Belt Replacement:

Check manual: Some engines may have a timing chain which is designed to last the life of the engine. If timing belt equipped, typically around 90,000-100,000 miles (144,000-160,000 km).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (refer to manual for exact type).

Power Steering Fluid:

Hyundai/Kia Genuine PSF or equivalent ATF Dexron III/Mercon.

Engine Issues:

Potential for oil consumption in some 2.4L Theta II engines (though this was more prevalent in later Kia/Hyundai models, investigation is warranted); occasional issues with timing chain tensioners or guides on higher mileage vehicles.

Transmission Issues:

Some reports of automatic transmission 'hunting' for gears or delayed engagement, often related to fluid degradation or TCM calibration. Clutch wear on manual transmissions is normal, but internal wear can occur.

Suspension Issues:

Worn ball joints, tie rod ends, and strut mounts can lead to premature tire wear and steering issues. Rear suspension bushings can also degrade over time.

Electrical Issues:

Window regulator failures, power lock actuator failures, and HVAC blower motor resistor failures are not uncommon in vehicles of this age.

Body Issues:

Rust can be a concern in certain climates, particularly on wheel arches, rocker panels, and exhaust components.

📚 Vehicle History

Kia Reputation:

Kia, originating from South Korea, evolved from a manufacturer of trucks and small vehicles to a global automotive player known for value, improving quality, and stylish designs under the leadership of Peter Schreyer.

First Generation Debut:

The Kia Carens (often marketed as Rondo in North America and other markets) debuted globally in 1999. The manual covers the second generation (2006-2013), which saw a significant redesign and platform update.

Second Generation Design:

The 2006-2013 generation adopted a more modern, rounded design, increased interior space, and offered a wider range of powertrains, aiming to compete more effectively in the growing compact MPV segment.

Manufacturing Locations:

Primarily manufactured in South Korea (Donghee Plant, Hwaseong) and potentially other Kia assembly plants globally.

Production Years:

2006 - 2013 for the generation covered by this manual.

🏆 Awards & Recognition

Safety Awards:

Specific awards vary by market and year. The Carens/Rondo typically received average to good safety ratings in its class for its era, but detailed analysis of specific model year tests is recommended.

Reliability Ratings:

Generally considered to have average to above-average reliability for its segment and age, with proactive maintenance being key.

Certification Details:

This manual is a factory-certified document, ensuring accuracy and completeness for repair and maintenance procedures.