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2006 Chevrolet Captiva (1st gen) Service and Repair Manual

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Basic Information Identification Make: Chevrolet Model: Captiva Year: 2006 Generation Generation: 1st Generation (J200) Codes Platform Code: GM Theta Platform Chassis Code: J200 Introduction Market Position Market Position: Compact Crossover...
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2006 Chevrolet Captiva (1st gen) Service and Repair Manual
Basic Information
Identification
Make: Chevrolet
Model: Captiva
Year: 2006
Generation
Generation: 1st Generation (J200)
Codes
Platform Code: GM Theta Platform
Chassis Code: J200
Introduction
Market Position
Market Position: Compact Crossover SUV, positioned as a versatile and practical family vehicle.
Competitive Analysis
Competitive Analysis: Competed against vehicles like the Honda CR-V, Toyota RAV4, Ford Escape, and Nissan X-Trail in its segment. Offered a balance of utility, comfort, and available all-wheel drive.
Key Features
Key Features: Practical interior space, optional third-row seating (in some markets), available AWD, comfort-oriented ride, modern styling for its era.
Manual Benefit
Manual Benefit: Empowers owners to perform maintenance and repairs themselves, saving time and money by providing factory-level information, reducing reliance on professional mechanics for routine tasks.
Manual Target Audience
Manual Target Audience: DIY enthusiasts, home mechanics, small repair shops, and anyone seeking to understand and maintain their 2006 Chevrolet Captiva.
Manual Details
Coverage Areas
Coverage Areas: All models, All repairs A-Z
Page Count
Page Count: Not specified, but implied to be comprehensive
Manual Type
Manual Type: Service and Repair Manual
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Systems Covered: Engine, Control System, Mechanical, Fuel Service, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Automatic Transmission, Clutch, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle, Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seats, Engine Hood, Doors, Exterior & Interior, Electrical, Multiplex/CAN Communication
Procedures Included
Procedures Included: Maintenance, Service, Diagnosis, Repair, Step-by-step instructions, Troubleshooting, Component replacement, System adjustments
Engine Repair Procedures: Engine removal/installation, cylinder head removal/installation, piston/ring replacement, crankshaft/bearing service, camshaft timing, valve adjustment, component replacement (alternator, starter, AC compressor, etc.)
Transmission Repair Procedures: Automatic transmission fluid and filter change, solenoid testing and replacement, torque converter replacement, transmission removal/installation.
Brake System Procedures: Brake pad and rotor replacement, caliper servicing, brake fluid flush and bleeding, ABS component testing and replacement.
Suspension Steering Procedures: Shock absorber and strut replacement, ball joint and tie rod end replacement, power steering pump and rack and pinion servicing, wheel bearing replacement.
Electrical System Diagnostics: Wiring schematics for all major systems, fuse and relay identification and testing, component testing (sensors, actuators), troubleshooting intermittent electrical faults.
Body Exterior Interior Procedures: Door panel removal, seat removal, exterior trim replacement, glass replacement, hood latch and hinge adjustment.
Technical Depth
Technical Depth: Vehicle specific, factory high-detail, technician-level accuracy
Diagnostic Charts: Includes diagnostic flowcharts and symptom-to-cause tables for effective troubleshooting.
Illustrations Diagrams: Features numerous detailed illustrations, exploded views, and diagrams for visual guidance during repairs.
Wiring Schematics: Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and wire colors.
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality: High-resolution, printable pages, zoomable diagrams and illustrations
Binding Type
Binding Type: Digital (no physical binding)
Paper Type
Paper Type: N/A (Digital format, user prints as needed)
Compatibility
Compatibility: Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, macOS
Requirements
Requirements: Adobe PDF Reader, Winzip (or equivalent unzipping software)
Engine Specifications
Primary Engine
Primary Engine: 2.4L Ecotec Inline-4 (LAF/LE9)
Performance
Horsepower 2.4L: Approximately 170-177 hp (depending on specific market and tune)
Torque 2.4L: Approximately 176-185 lb-ft (depending on specific market and tune)
Fuel System
Fuel System Type: Electronic Fuel Injection (EFI)
Engine Codes General
Engine Codes General: LE9 (for 2.4L)
Engine Codes Specific 2.4L: LAF, LE9
Transmission
Standard
Standard Transmission: 5-speed automatic (e.g., GM 5T40-E)
Optional
Optional Transmission: Not typically offered with manual transmission in this generation, especially in North America.
Features
Transmission Features: Electronically controlled, adaptive shift logic
Dimensions
Exterior
Wheelbase: Approximately 2,707 mm (106.6 inches)
Length: Approximately 4,635 mm (182.5 inches)
Width: Approximately 1,840 mm (72.4 inches)
Height: Approximately 1,705 mm (67.1 inches)
Weights
Curb Weight Approx: 1,600 - 1,750 kg (3,527 - 3,858 lbs)
Safety Features
Ratings
NHTSA Frontal Driver Rating: 4/5 stars (for 2006 model in US market)
NHTSA Frontal Passenger Rating: 4/5 stars (for 2006 model in US market)
IIHS Side Impact Rating: Good (for models equipped with side airbags)
Active Features
Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), All-Wheel Drive (AWD) (optional)
Passive Features
Passive Safety Features: Front airbags, Side curtain airbags (optional/standard depending on trim), Front seatbelt pretensioners, 3-point rear seatbelts
Technology Features
Infotainment
Infotainment Features: Standard AM/FM stereo with CD player, optional premium audio systems, available auxiliary input jack.
Display: Central dashboard display for audio and climate controls, optional navigation system on some higher trims.
Driver Assistance
Driver Assistance Features: Cruise control, parking assist sensors (optional on some models).
Connectivity
Connectivity Features: Optional Bluetooth hands-free calling system, OnStar communication system available on equipped models.
Maintenance
Service Intervals
Oil Change Interval: Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for exact recommendation).
Tire Rotation Interval: Every 7,500 miles (12,000 km) or with oil changes.
Engine Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed or typically every 30,000 miles (48,000 km).
Cabin Air Filter Replacement: Inspect annually, replace as needed or typically every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement: Typically every 100,000 miles (160,000 km) with iridium-tipped spark plugs.
Timing Belt Chain Inspection: 2.4L Ecotec engines use a timing chain, which is designed to last the life of the engine. Inspection for wear or noise is recommended periodically.
Fluid Specifications
Engine Oil Specification: SAE 5W-30, API SM or SN, ILSAC GF-4 or GF-5 (GM dexos1 approved for newer standards, but 5W-30 synthetic is generally recommended).
Transmission Fluid Specification: Dexron-VI (for 5-speed automatic)
Coolant Specification: GM P/N 12346290 (Blue/Green) or equivalent Dex-Cool (Orange/Red) long-life coolant (verify system type in manual, as some early models may have used different coolants).
Brake Fluid Specification: DOT 3
Power Steering Fluid Specification: Dexron III or equivalent power steering fluid
Gear Oil Specification Front Diff: GL-5, SAE 80W-90 (for AWD models, check manual for specific diffs)
Gear Oil Specification Rear Diff: GL-5, SAE 75W-90 (for AWD models, check manual for specific diffs)
Known Issues
Known Issues General: Occasional reports of oil leaks from valve cover gaskets or oil pan seals, potential issues with power steering pumps or fluid leaks, and transmission solenoids or torque converter issues can occur with higher mileage.
Known Issues Electrical: Some owners have reported issues with power window regulators or the HVAC blower motor resistor.
Vehicle History
Brand Heritage
Brand Heritage: Chevrolet, a division of General Motors, has a long history of producing a wide range of vehicles, from compact cars to heavy-duty trucks, known for their widespread availability and market presence.
Model Evolution
Model Evolution Captiva: The Captiva (J200) was launched globally as a compact crossover SUV. It was based on GM's Theta platform and served as Chevrolet's entry into this increasingly popular segment. It was also sold under different badges (e.g., Saturn Vue, Opel Antara, Vauxhall Antara, Holden Captiva).
Production
Production Years Gen1: 2006–2011 (globally, with variations based on market)
Manufacturing Locations: South Korea (GM Daewoo/GM Korea), Mexico, other global assembly plants.
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