DODGE 1500 RAM Truck 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 1500 Truck Year: 2006 Body Style: Pickup Truck Codes Chassis Code: DR (Fourth Generation Ram Truck) 👋 Introduction Market Position Segment: Full-size...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram 1500 Truck

Year:

Body Style:

Pickup Truck

Codes

Chassis Code:

DR (Fourth Generation Ram Truck)

👋 Introduction

Market Position

Segment:

Full-size Pickup Truck

Positioning:

Known for its robust construction, towing capacity, and powerful engine options, particularly the HEMI V8.

Competitive Analysis

Key Competitors:

Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra

Key Features

Model Highlights:

Distinctive Ram styling, available HEMI engine, versatile cargo bed options, towing prowess.

Manual Value Proposition

Benefit:

Empowers owners and technicians with the knowledge to perform accurate diagnostics, maintenance, and repairs, saving time and money.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive Service and Repair

Secondary Coverage:

Maintenance, Diagnostics, Troubleshooting, Wiring Diagrams

Page Count

Estimated Pages:

Over 2000

Manual Type

Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

All engine variants including 3.7L Magnum V6, 4.7L Magnum V8, and 5.7L HEMI V8

Transmission:

4-Speed Automatic (42RLE), 5-Speed Automatic (545RFE, 48RE), 6-Speed Manual (NV3500, G56)

Drivetrain:

4x2 and 4x4 systems, differentials, transfer cases, drive shafts, axles

Brakes:

Hydraulic system, ABS, traction control, brake component replacement, bleeding procedures

Suspension Steering:

Front and rear suspension components, steering gear, power steering system, alignment specifications

Electrical:

Complete wiring diagrams, charging system, starting system, lighting, ignition, instrumentation, Body Control Module (BCM) functions, Powertrain Control Module (PCM) diagnostics

HVAC:

Air conditioning system, heater, ventilation, climate control diagnostics and repair

Fuel System:

Fuel tank, fuel pump, injectors, fuel pressure testing, evaporative emission control (EVAP)

Exhaust Emissions:

Exhaust system components, catalytic converter, oxygen sensors, emissions control systems

Body:

Exterior panels, doors, glass, trim, interior components, bumpers

Chassis Frame:

Frame inspection, repair, and maintenance

Restraints:

Airbag system, seat belts, SRS module diagnostics

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication

Diagnostics:

On-board diagnostics (OBD-II), diagnostic trouble codes (DTCs), symptom-based troubleshooting guides

Repair:

Step-by-step repair procedures for all major components and systems

Overhaul:

Engine and transmission overhaul procedures

Replacement:

Component replacement instructions (e.g., spark plugs, brake pads, water pump, alternator)

Adjustment:

Various adjustments (e.g., parking brake, clutch linkage if applicable)

Troubleshooting:

Detailed troubleshooting trees for common and uncommon issues

Torque Specifications:

All critical torque specifications for fasteners

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics.

Detail Level:

Factory-level detail with diagrams, schematics, and specifications

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Fully searchable text for quick information retrieval

Print Quality

Resolution:

High-resolution, suitable for printing individual pages or the entire manual

Binding Type

Binding:

N/A (Digital PDF Format)

Paper Type

Paper:

N/A (Digital PDF Format)

⚙️ Engine Specifications

Primary Engine

Engine 1:

3.7L Magnum V6

Engine 1 Displ Liters:

Engine 1 Cylinders:

Engine 1 Valvetrain:

SOHC (Single Overhead Cam)

Engine 1 Hp:

215 hp @ 5200 rpm (approx.)

Engine 1 Torque:

235 lb-ft @ 4000 rpm (approx.)

Optional Engine 1

Engine 2:

4.7L Magnum V8

Engine 2 Displ Liters:

Engine 2 Cylinders:

Engine 2 Valvetrain:

SOHC (Single Overhead Cam)

Engine 2 Hp:

235 hp @ 4500 rpm (approx.)

Engine 2 Torque:

305 lb-ft @ 3200 rpm (approx.)

Optional Engine 2

Engine 3:

5.7L HEMI V8

Engine 3 Displ Liters:

Engine 3 Cylinders:

Engine 3 Valvetrain:

OHV (Overhead Valve), HEMI design

Engine 3 Hp:

345 hp @ 5400 rpm (approx.)

Engine 3 Torque:

375 lb-ft @ 4000 rpm (approx.)

Performance

Hemipower Features:

Multi-Displacement System (MDS) for improved fuel economy

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Transmission Standard Description:

4-Speed Automatic Transmission (42RLE) typically with 3.7L V6 and some 4.7L V8 models.

Optional 1

Transmission Optional 1 Description:

5-Speed Automatic Transmission (545RFE) commonly paired with 4.7L V8 and standard on HEMI.

Optional 2

Transmission Optional 2 Description:

5-Speed Automatic Transmission (48RE) available on heavy-duty applications or specific trims (less common on 1500).

Optional 3

Transmission Optional 3 Description:

6-Speed Manual Transmission (NV3500) for 3.7L V6 and some 4.7L V8.

Optional 4

Transmission Optional 4 Description:

6-Speed Manual Transmission (G56) typically for diesel variants or heavier duty applications (less common on 1500 gas).

Features

Transmission Features:

Tow/Haul mode, electronic shifting controls.

📐 Dimensions

Exterior

Wheelbase Options:

139.0 inches (Standard Cab/Short Bed), 140.5 inches (Crew Cab/Short Bed), 160.5 inches (Quad Cab/Long Bed)

Overall Length:

Varies by configuration (approx. 227-247 inches)

Cargo

Bed Length Options:

6'4" (Short Bed), 8'0" (Long Bed)

Weights

Curb Weight Range:

4,700 - 5,500 lbs (approx., depending on configuration and drivetrain)

Towing Capacity:

Up to 9,100 lbs (properly equipped with 5.7L HEMI and towing package)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

Good (Good rating in frontal offset crash tests)

NHTSA Frontal Passenger:

Good (Good rating in frontal offset crash tests)

IIHS Frontal Offset:

Acceptable (Acceptable rating in frontal offset crash tests)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags:

Front airbags, optional side curtain airbags (availability varies by cab configuration)

💡 Technology Features

Infotainment

Infotainment Options:

Factory AM/FM/CD audio system, optional Sirius satellite radio, optional in-dash 6-disc CD changer.

Driver Assistance

Cruise Control:

Standard cruise control

Connectivity

Connectivity Features:

Available Uconnect hands-free communication system (late 2006 models or as an aftermarket installation).

🔧 Maintenance

Service Intervals

Oil Change Interval:

3,000-7,500 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for specifics).

Engine Air Filter:

Check every 15,000 miles, replace every 30,000 miles or as needed.

Cabin Air Filter:

Replace every 15,000-30,000 miles or annually.

Spark Plugs 3.7L:

Platinum: 100,000 miles

Spark Plugs 4.7L:

Platinum: 100,000 miles

Spark Plugs 5.7L Hemi:

Platinum: 100,000 miles

Fluid Specifications

Engine Oil 3.7L 4.7L:

SAE 5W-30, API Certified (Refer to manual for specific viscosity and certification details, e.g., MS-6395)

Engine Oil 5.7L Hemi:

SAE 5W-20, API Certified (Refer to manual for specific viscosity and certification details, e.g., MS-6395)

Transmission Fluid 42Rle:

ATF+4 (Mopar)

Transmission Fluid 545Rfe:

ATF+4 (Mopar)

Transfer Case Fluid:

Mopar NV241/NV243 Transfer Case Fluid or equivalent (refer to manual)

Coolant:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT or equivalent (typically a pink or orange coolant, verify specific type for year/engine)

Brake Fluid:

DOT 3

Known Issues

Common Complaints:

Intermittent issues with ABS sensors, potential for exhaust manifold leaks (especially on HEMI), transmission fluid leaks, heater core issues.

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long-standing history of producing robust and capable trucks dating back to the 1930s.

Model Evolution

Ram Fourth Gen:

The 2006 model year is part of the fourth generation of Ram trucks, introduced for the 2002 model year, featuring significant styling and engineering updates.

Production

Assembly Locations:

Primarily assembled in Warren, Michigan, and Saltillo, Mexico.

🏆 Awards & Recognition

Recognitions

Powertrain Awards:

The 5.7L HEMI V8 engine has received numerous accolades for its power and performance.

Ratings

Jdpowers Truck Segment:

Often ranked competitively in its segment by J.D. Power and Associates for initial quality and dependability, though specific year ratings vary.