Dodge Caliber 2006 Body Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caliber Year: 2006 Codes Chassis Code: PM Platform: Chrysler JS platform 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV / Hatchback Target...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caliber

Year:

Codes

Chassis Code:

Platform:

Chrysler JS platform

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV / Hatchback

Target Audience:

Budget-conscious buyers seeking practicality, versatility, and a distinct style

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Focus, Mazda3, Mitsubishi Outlander Sport

Key Features

Design Philosophy:

Bold styling, crossover-like utility in a compact package, available AWD

Value Proposition:

Affordability and a wider range of available features compared to many rivals at its price point

📋 Manual Details

Coverage Areas

Covered Regions:

Global (specific regional variations may apply, but core repair data is universal)

Page Count

Estimated Page Count:

Approx. 2000-2500 pages (typical for a comprehensive body service manual)

Manual Type

Manual Type:

Body Service and Repair Manual

Language

Language:

English

Format

Format:

Likely Digital (PDF or similar electronic format), often sold as a downloadable file or on disc

📖 Manual Coverage

Systems Covered

Body Structure:

Frame, unibody construction, structural components, corrosion protection

Exterior Panels:

Fenders, doors, hood, trunk lid, bumpers, quarter panels, roof panel, body side moldings

Glass And Seals:

Windshield, side glass, rear glass, sunroof (if applicable), door seals, weatherstripping

Interior Trim:

Dashboard, door panels, headliner, carpet, seats, center console, pillar trims

Paint And Refinishing:

Surface preparation, paint application, color codes, clear coat systems, detailing

Restraint Systems:

Airbag systems, seat belts, SRS components, diagnostic procedures for airbags

Lighting Systems:

Headlights, taillights, interior lighting, fog lights (wiring diagrams and component replacement)

Body Electrical:

Door locks, power windows, mirrors, wipers, horns, related wiring and fuses

Collision Repair:

Frame straightening, panel replacement, structural integrity verification, welding procedures

Procedures Included

Disassembly And Assembly:

Step-by-step instructions for removing and reinstalling all body components

Panel Alignment:

Specifications and methods for achieving correct panel gaps and flushness

Welding Techniques:

Recommended welding types (MIG, spot welding) and procedures for structural repairs

Adhesive Bonding:

Use of structural adhesives for panel bonding and sealing

Diagnosis And Troubleshooting:

Common body-related issues and their diagnostic approaches (e.g., water leaks, rattling noises)

Glass Replacement:

Detailed procedures for replacing windshields, side glass, and rear glass, including sealants

Airbag System Service:

Safe removal and installation of airbag modules and related components, including system reset

Paint Defect Correction:

Methods for repairing scratches, dents, and other paint imperfections

Technical Depth

Depth Of Coverage:

Comprehensive: From minor cosmetic repairs to major collision damage and structural integrity restoration

Diagnostic Capabilities:

Includes guidance on diagnosing common body issues, alignment problems, and restraint system faults

Wiring Diagrams:

Likely includes body electrical wiring diagrams for all relevant systems

Specifications And Tolerances:

Detailed specifications for panel gaps, torque values for body fasteners, and alignment data

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format) highly probable

Searchability:

Searchable text content for quick information retrieval

Print Capability:

Printable pages for on-site workshop use

Print Quality

Image Resolution:

High-resolution diagrams, illustrations, and photographs

Binding Type

Binding Type:

Not applicable if digital, but would be spiral or perfect bound if physical

Paper Type

Paper Type:

Not applicable if digital, but would be heavy-duty, gloss-coated paper for physical copies

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4G69 (2.4L SOHC MIVEC I4)

Displacement 1:

2.4 Liters (2378 cc)

Horsepower 1:

173 hp @ 6000 rpm

Torque 1:

165 lb-ft @ 4000 rpm

Secondary Engine

Engine Code 2:

4G63 (2.0L SOHC I4) - common in base models

Displacement 2:

2.0 Liters (1997 cc)

Horsepower 2:

145 hp @ 6000 rpm

Torque 2:

135 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Emissions Control:

Catalytic Converter, On-Board Diagnostics (OBD-II)

🔧 Transmission

Standard

Transmission Type 1:

5-Speed Manual Transmission (Getrag M5CF1)

Optional

Transmission Type 2:

Continuously Variable Transmission (CVT) - Jatco JF011E (often referred to as 'AutoStick')

Features

AWD Availability:

Available with AWD, typically paired with the 2.4L engine and CVT

Fluid Specifications

Cvt Fluid Type:

NS-2 or equivalent (refer to manual for exact specification)

📐 Dimensions

Exterior

Length:

174.5 inches (4432 mm)

Width:

69.5 inches (1765 mm)

Height:

63.0 inches (1600 mm)

Wheelbase:

103.7 inches (2634 mm)

Cargo

Cargo Volume Rear Seats Up:

14.6 cubic feet (413 liters)

Cargo Volume Rear Seats Down:

36.7 cubic feet (1039 liters)

Weights

Curb Weight Min:

Approx. 3090 lbs (1402 kg) for base models

Curb Weight Max:

Approx. 3380 lbs (1533 kg) for AWD models

🛡️ Safety Features

Ratings

NHTSA Front Driver:

NHTSA Front Passenger:

NHTSA Side Driver:

NHTSA Side Rear Passenger:

NHTSA Rollover:

4 stars

Active Features

Brakes Front:

Ventilated Discs

Brakes Rear:

Drums (standard on some trims) or Discs (optional/higher trims)

Standard on all trims

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Front seat-mounted side airbags (optional/standard on higher trims)

Airbags Curtain:

Full-length side curtain airbags (optional/standard on higher trims)

Seatbelts:

3-point active seatbelts with pretensioners and load limiters

💡 Technology Features

Infotainment

Audio System:

Available Boston Acoustics premium audio system, SiriusXM Satellite Radio, CD/MP3 player

Navigation:

Optional navigation system available on some trims

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Auxiliary Input:

Standard auxiliary audio input jack

Bluetooth:

Optional Uconnect Bluetooth hands-free communication system

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic blend recommended)

Tire Rotation:

Every 7,500 miles (12,000 km)

Cabin Air Filter:

Every 15,000 miles (24,000 km) or 12 months

Spark Plugs:

100,000 miles (160,000 km) for iridium-tipped plugs

Fluid Specifications

Engine Oil Type:

SAE 5W-20 API SN (Synthetic Blend or Full Synthetic recommended)

Engine Oil Capacity:

4.5 US quarts (4.3 liters) with filter change (2.4L engine)

Coolant Type:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, pink color

Brake Fluid Type:

DOT 3

Known Issues

Transmission Cvt:

Some CVT models have reported issues with premature failure, often related to fluid degradation or overheating. Regular fluid changes are critical.

Interior Rattles:

Common complaints include various interior rattles and squeaks from plastic trim pieces.

Engine Mounts:

Engine mounts can wear out, leading to increased vibration and noise.

Power Steering Pump:

Early models with hydraulic power steering sometimes experienced pump failures or leaks.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge has a history of producing practical and often boldly styled vehicles, positioned as more performance-oriented or value-driven than some competitors.

Model Evolution

Caliber Introduction:

The Dodge Caliber was introduced in 2006 as a successor to the Dodge Neon in the compact car segment, but with a crossover-inspired design.

Design Inspiration:

Designed to blend the attributes of a hatchback, sedan, and compact SUV, offering flexibility and a distinctive appearance.

Production

Production Years:

2006-2012

Manufacturing Plant:

Belvidere Assembly Plant, Illinois, USA

🏆 Awards & Recognition

Recognitions

Kbb Best Resale Value:

While not a consistent award winner, it was often noted for its value proposition.

Ratings

IIHS Ratings 2006:

Insurance Institute for Highway Safety (IIHS) rated it 'Good' in frontal offset and side impact crash tests for 2006.

Certifications

Emissions Certification:

Meets federal emissions standards for its model year.