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2006 DODGE RAM Pickup 2500 4X2 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Pickup 2500 Year: 2006 Drive Type: 4x2 Codes Chassis Code: DR (Third Generation Ram) 👋 Introduction Market Position Segment: Heavy-Duty Pickup Truck...
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2006 DODGE RAM Pickup 2500 4X2 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Pickup 2500
Year:
2006
Drive Type:
4x2
Codes
Chassis Code:
DR (Third Generation Ram)
👋 Introduction
Market Position
Segment:
Heavy-Duty Pickup Truck
Target Audience:
Professional technicians, DIY enthusiasts, fleet maintenance personnel.
Competitive Analysis
Competitors 2006:
Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD.
Key Features
Vehicle Strengths 2006:
Robust chassis, powerful engine options, towing capacity, durable construction.
Manual Value Proposition:
Provides in-depth, authoritative information directly from factory sources, enabling accurate and efficient repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, maintenance, and repair of the 2006 Dodge Ram Pickup 2500 4x2.
Secondary Coverage:
Troubleshooting, diagnostics, and technical specifications.
Page Count
Estimated Page Count:
2000-2500 (typical for comprehensive factory service manuals of this era)
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF or similar electronic format)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical (including specific engine variants), lubrication, cooling, fuel, ignition, exhaust, emissions control.
Transmission:
Automatic and manual transmission (specific models for 2006), clutch, driveline, transfer case (if applicable to 4x2 variants).
Brakes:
Front and rear brake systems (disc/drum configurations), parking brake, ABS, hydraulic lines, master cylinder, calipers, rotors.
Suspension Steering:
Front and rear suspension (e.g., independent front suspension, solid rear axle), shock absorbers, springs, control arms, steering gear, power steering system.
Electrical:
Battery, charging system (alternator), starting system, ignition system, lighting (headlights, taillights, interior), instruments, gauges, horns, power accessories, wiring diagrams.
HVAC:
Heating, ventilation, and air conditioning systems, components, and service procedures.
Body Interior:
Body panels, doors, latches, glass, mirrors, interior trim, seats, safety restraints (airbags, seatbelts).
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, diagnostic tools and procedures.
Procedures Included
Maintenance:
Routine scheduled maintenance (oil changes, filter replacements, fluid checks), inspection procedures.
Repair:
Component removal and installation, overhaul procedures, specific repair instructions for all major systems.
Troubleshooting:
Step-by-step diagnostic flowcharts and symptom analysis.
Diagnostics:
Information on using diagnostic scanners, interpreting sensor data, and performing system tests.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complex engine and transmission overhauls.
Diagnostics Level:
Advanced, including detailed diagnostic procedures and wiring diagrams for all electronic systems.
Rebuild Procedures:
Detailed instructions for rebuilding major components such as engines, transmissions, and differentials.
📊 Manual Specifications
File Format
File Type:
PDF (searchable text, high-resolution diagrams)
Print Quality
Diagram Clarity:
High resolution, enabling clear visualization of complex assemblies and wiring.
Binding Type
Binding Type:
N/A (for digital format)
Paper Type
Paper Type:
N/A (for digital format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
5.7L HEMI V8 (345 cu in)
Engine Option 1 Power:
Approx. 345 hp @ 5400 rpm
Engine Option 1 Torque:
Approx. 375 lb-ft @ 4000 rpm
Engine Option 2:
5.9L Cummins Turbo Diesel I6 (359 cu in)
Engine Option 2 Power:
Approx. 305 hp @ 3000 rpm
Engine Option 2 Torque:
Approx. 555 lb-ft @ 1400 rpm
Fuel System
Fuel Delivery Hemi:
Multi-Point Fuel Injection (MPI)
Fuel Delivery Cummins:
High-Pressure Common Rail (HPCR) Direct Injection
Performance
Compression Ratio Hemi:
9.6:1
Compression Ratio Cummins:
17.3:1
🔧 Transmission
Standard
Transmission Hemi Std:
5-Speed Automatic (545RFE)
Optional
Transmission Cummins Std:
6-Speed Manual (NV5600)
Transmission Cummins Opt:
6-Speed Automatic (48RE)
Features
Transmission Fluid 545Rfe:
ATF+4 (Mopar)
Transmission Fluid 48Re:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Wheelbase Crew Cab:
140.5 inches
Wheelbase Regular Cab:
134.0 inches
Overall Length Regular Cab 8Ft Bed:
229.8 inches
Cargo
Bed Length Standard:
6.3 ft (76.3 inches)
Bed Length Long:
8.0 ft (96.3 inches)
Weights
Curb Weight Gas:
Approx. 6,000 - 6,500 lbs
Curb Weight Diesel:
Approx. 6,500 - 7,000 lbs
Gvwr 4X2:
Approx. 8,800 - 9,200 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover 2006:
3 out of 5 stars (typically for trucks of this era)
Active Features
ABS:
Standard
Passive Features
Airbags:
Frontal airbags (driver and passenger), available side airbags.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Optional premium audio systems, CD player, optional navigation system.
Driver Assistance
Traction Control:
Available
Cruise Control:
Standard
Connectivity
Connectivity Features:
Available SiriusXM Satellite Radio.
🔧 Maintenance
Service Intervals
Oil Change Interval Gas:
Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type (refer to manual for specifics).
Oil Change Interval Diesel:
Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type (refer to manual for specifics).
Fluid Specifications
Engine Oil Gas:
SAE 5W-20 (or 5W-30 for severe service) API Certified
Engine Oil Diesel:
API CJ-4/CI-4 PLUS, SAE 15W-40 (or 5W-40 synthetic for cold weather)
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, Blue (Chrysler spec MS-9807)
Brake Fluid:
DOT 3
Known Issues
Common Issues Hemi:
Valve spring issues (lifter tick), exhaust manifold leaks, oil cooler line leaks (diesel).
Common Issues Diesel:
Injector failure, fuel supply issues, crankcase ventilation system issues, EGR cooler leaks (later models, but relevant for diagnostic context).
Electrical Issues:
Window regulator failures, HVAC blower motor failures, instrument cluster issues.
Filters
Oil Filter Part Number Example:
Mopar MO-899 or equivalent (e.g., Wix 57899, Fram PH10575)
Fuel Filter Diesel Part Number Example:
Mopar 68005737AA or equivalent
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, with the Ram line being a cornerstone since its introduction.
Model Evolution
Third Generation Ram:
The 2006 model is part of the third generation (2002-2008) of Dodge Ram pickups, characterized by its bold styling, updated interiors, and the introduction of the HEMI V8.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Segment Awards 2006:
While specific awards for the 2006 model year are varied, the Dodge Ram lineup consistently received recognition for its styling, power, and towing capabilities within the heavy-duty segment.
Ratings
Jdpowers Segment Performance:
Typically ranked well for initial quality and dependability within its class in the mid-2000s.
Certifications
Emissions Certification:
EPA and CARB compliant for the 2006 model year, specific certifications detailed in manual.
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