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DODGE RAM 2006 Complete Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Dodge Model: Ram Year: 2006 Generation Generation Name: Third Generation (DR/DH/D1) Generation Start Year: 2002 Generation End Year: 2008 Codes Chassis Codes: DR (Light Duty),...
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DODGE RAM 2006 Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram
Year:
2006
Generation
Generation Name:
Third Generation (DR/DH/D1)
Generation Start Year:
2002
Generation End Year:
2008
Codes
Chassis Codes:
DR (Light Duty), DH (Heavy Duty), D1 (Medium Duty)
👋 Introduction
Market Position
Vehicle Segment:
Full-size Pickup Truck
Target Audience:
Consumers seeking heavy-duty capability, towing capacity, and robust utility.
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra.
Key Features
Distinctive Attributes:
Strong Hemi V8 engine option, robust chassis and suspension, high towing and payload capacities, spacious interiors on certain trims.
Manual Value Proposition
Why Buy This Manual:
Provides factory-level diagnostic and repair information, essential for accurate maintenance and troubleshooting, saving on dealership labor costs.
📋 Manual Details
Coverage Areas
Vehicle Variants Covered:
All Dodge Ram Pickup models (1500, 2500, 3500) including various cab configurations (Regular Cab, Quad Cab, Mega Cab) and bed lengths.
Page Count
Estimated Page Count:
1500-2500 (typical for comprehensive factory manuals)
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Transmission:
Manual and Automatic transmission systems, including removal, installation, and internal component repair.
Drivetrain:
Front-wheel drive (if applicable), rear-wheel drive, four-wheel drive systems, transfer cases, axles, driveshafts, CV joints.
Chassis:
Suspension (front and rear), steering system, braking system (ABS included), wheels, tires, frame and unibody construction.
Electrical:
Complete electrical system, wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories, diagnostics.
Body:
Body panels, doors, windows, interior trim, seats, bumpers, glass, weatherstripping, underbody protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair.
Safety Systems:
Airbag systems, seatbelt systems, passive restraint components.
Procedures Included
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic procedures for all major systems.
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points, inspections.
Repair:
Step-by-step repair instructions for all components, including engine teardown, transmission rebuilds, suspension component replacement, brake caliper overhauls, etc.
Replacement:
Detailed procedures for replacing individual parts and assemblies.
Adjustments:
Procedures for adjusting various systems, such as brake adjustments, clutch adjustments, headlight aiming.
Specifications:
Torque specifications for all fasteners, clearances, tolerances, alignment specifications.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, measurement, and reassembly for all available engines.
Transmission Overhaul:
Comprehensive steps for automatic and manual transmission teardown, repair, and reassembly.
Brake System Repair:
Front and rear brake pad/shoe replacement, caliper/wheel cylinder service, brake line replacement, bleeding procedures.
Steering And Suspension Repair:
Component replacement (ball joints, tie rods, control arms, shocks, struts), alignment specifications.
Electrical Troubleshooting:
Use of wiring diagrams to diagnose faults in lighting, charging, starting, and accessory systems.
Diagnostics With Scantool:
Procedures for accessing and interpreting diagnostic trouble codes (DTCs) using a DRB III or compatible OBD-II scanner.
Body And Trim Removal:
Instructions for removing interior and exterior trim panels, bumpers, and body components for access or repair.
Body Repair Guidelines:
Information on frame straightening, sheet metal repair, and welding procedures where applicable.
HVAC System Diagnosis:
Troubleshooting refrigerant leaks, compressor issues, blower motor failures, and climate control module diagnostics.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete overhaul and advanced diagnostics).
Diagnostic Tools Required:
Information on required diagnostic scan tools and specialized equipment.
Troubleshooting Charts:
Inclusion of detailed troubleshooting flowcharts and symptom-based diagnostics.
Diagrams And Illustrations:
Extensive use of exploded views, wiring diagrams, and schematic illustrations for clarity.
Special Tools:
Identification of specific Chrysler/Dodge special tools required for certain procedures.
📊 Manual Specifications
File Format
Digital Format Details:
Searchable PDF, printable pages, high-resolution diagrams.
Print Quality
Diagram Quality:
Clear, detailed, and accurate schematics and illustrations.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Quality:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
4.7L
Engine 1 Cylinders:
V8
Engine 1 Valvetrain:
SOHC
Engine 1 Horsepower:
235 hp @ 4500 rpm
Engine 1 Torque:
325 lb-ft @ 3600 rpm
Optional Engine 1
Engine 2 Displacement:
5.7L
Engine 2 Cylinders:
V8 (Hemi)
Engine 2 Valvetrain:
OHV (HEMI)
Engine 2 Horsepower:
345 hp @ 5000 rpm
Engine 2 Torque:
375 lb-ft @ 4000 rpm
Optional Engine 2
Engine 3 Displacement:
5.9L
Engine 3 Cylinders:
Inline-6 (Cummins Turbo Diesel)
Engine 3 Valvetrain:
OHV
Engine 3 Horsepower:
305 hp @ 2800 rpm
Engine 3 Torque:
555 lb-ft @ 1400 rpm
Performance
0-60 Mph Times:
Varies significantly by engine and configuration, typically 7-10 seconds for gasoline engines.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for gasoline, High-pressure Common Rail (HPCR) for diesel.
Fuel Type:
Unleaded Gasoline (87 octane recommended), Diesel Fuel.
🔧 Transmission
Standard
Transmission 1 Type:
4-Speed Automatic (42RE/44RE/45RFE/48RE)
Optional
Transmission 2 Type:
6-Speed Manual (NV5600 for Cummins Diesel)
Transmission 3 Type:
4-Speed Automatic (47RE/48RE for heavy-duty applications)
Features
Transfer Case Options:
Part-time 4WD (NV235, NV244), Full-time 4WD (NV244).
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (Chrysler MS-9602)
Manual Transmission Fluid:
API GL-3 or GL-4, SAE 75W-90 (specifics vary by transmission model).
📐 Dimensions
Exterior
Wheelbase Options:
134.5 in (Regular Cab), 140.5 in (Quad Cab), 148.5 in (Mega Cab), 134.5 in (1500), 134.5 in (2500/3500 w/ 6.3' box), 154.5 in (2500/3500 w/ 8' box).
Length Options:
Approximately 229-259 inches depending on cab and bed configuration.
Width Options:
Approximately 79.1 - 79.4 inches.
Height Options:
Approximately 73.7 - 78.5 inches.
Cargo
Bed Length Options:
6.3 ft, 8.0 ft.
Weights
Curb Weight Range:
4,800 - 7,000 lbs (depending on configuration and drivetrain).
Max Towing Capacity:
Up to 11,450 lbs (for properly equipped 3500 models).
Max Payload Capacity:
Up to 3,150 lbs (for properly equipped 3500 models).
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for 2006 model year testing).
NHTSA Front Impact Passenger:
Good (for 2006 model year testing).
IIHS Offset Frontal Crash Test:
Acceptable (for 2006 model year testing).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS).
Stability Control:
Electronic Stability Control (ESC) became more common in later years, check specific trims.
Passive Features
Airbags:
Front airbags, available side curtain airbags.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System Options:
AM/FM stereo with CD player, cassette player (early models), optional Infinity premium audio system.
Navigation System:
Optional factory navigation system available on higher trims.
Driver Assistance
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles for severe service, 5,000-7,500 miles for normal service (depending on oil type and driving conditions - consult manual).
Engine Air Filter Replacement:
Every 15,000-30,000 miles, or as needed based on inspection.
Spark Plug Replacement Gasoline:
4.7L: Approx. 100,000 miles. 5.7L Hemi: Approx. 100,000 miles (often copper plugs, check manual for specific type).
Coolant Flush Interval:
Every 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Type:
5W-20 or 5W-30 synthetic blend/full synthetic recommended (check specific engine and owner's manual).
Engine Oil Capacity:
4.7L: 7 qts. 5.7L Hemi: 7 qts. 5.9L Cummins: 11 qts.
Coolant Type:
Chrysler OAT (Orange) Extended Life Coolant (HOAT).
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Item Failures:
Ball joints, tie rod ends, steering components, exhaust manifolds (cracking on some V8s), fuel pumps, camshaft position sensors.
Powertrain Concerns:
Valve spring issues on early 5.7L Hemi engines (potential for ticking/misfires), occasional transmission solenoid issues, diesel injector wear.
Electrical Quirks:
Can be complex; issues with body control modules (BCM), window regulators, and interior accessory failures have been reported.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing history of producing rugged and capable trucks, dating back to the 1930s.
Model Evolution
Third Gen Ram Introduction:
The third generation Ram was introduced for the 2002 model year, featuring a significant redesign with a bolder grille and interior improvements.
2006 Updates:
The 2006 model year saw minor refinements, with the introduction of the Mega Cab becoming more prominent and engine options being refined.
Production
Manufacturing Locations:
Saltillo, Mexico; Warren, Michigan; St. Louis, Missouri (various plants for different generations and configurations).
🏆 Awards & Recognition
Recognitions
Award 1:
While specific awards for the 2006 model are less common, the Ram truck line consistently received positive marks for its capability and powertrain options in contemporary reviews.
Industry Perception:
Known for its strong Hemi V8 performance and towing prowess, establishing a reputation for workhorse capability.
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