Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Transmission:
Manual and Automatic transmission systems, including removal, installation, and internal component repair.
Drivetrain:
Front-wheel drive (if applicable), rear-wheel drive, four-wheel drive systems, transfer cases, axles, driveshafts, CV joints.
Chassis:
Suspension (front and rear), steering system, braking system (ABS included), wheels, tires, frame and unibody construction.
Electrical:
Complete electrical system, wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories, diagnostics.
Body:
Body panels, doors, windows, interior trim, seats, bumpers, glass, weatherstripping, underbody protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair.
Safety Systems:
Airbag systems, seatbelt systems, passive restraint components.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic procedures for all major systems.
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points, inspections.
Repair:
Step-by-step repair instructions for all components, including engine teardown, transmission rebuilds, suspension component replacement, brake caliper overhauls, etc.
Replacement:
Detailed procedures for replacing individual parts and assemblies.
Adjustments:
Procedures for adjusting various systems, such as brake adjustments, clutch adjustments, headlight aiming.
Specifications:
Torque specifications for all fasteners, clearances, tolerances, alignment specifications.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, measurement, and reassembly for all available engines.
Transmission Overhaul:
Comprehensive steps for automatic and manual transmission teardown, repair, and reassembly.
Brake System Repair:
Front and rear brake pad/shoe replacement, caliper/wheel cylinder service, brake line replacement, bleeding procedures.
Steering And Suspension Repair:
Component replacement (ball joints, tie rods, control arms, shocks, struts), alignment specifications.
Electrical Troubleshooting:
Use of wiring diagrams to diagnose faults in lighting, charging, starting, and accessory systems.
Diagnostics With Scantool:
Procedures for accessing and interpreting diagnostic trouble codes (DTCs) using a DRB III or compatible OBD-II scanner.
Body And Trim Removal:
Instructions for removing interior and exterior trim panels, bumpers, and body components for access or repair.
Body Repair Guidelines:
Information on frame straightening, sheet metal repair, and welding procedures where applicable.
HVAC System Diagnosis:
Troubleshooting refrigerant leaks, compressor issues, blower motor failures, and climate control module diagnostics.
Depth Level:
Comprehensive (from basic maintenance to complete overhaul and advanced diagnostics).
Diagnostic Tools Required:
Information on required diagnostic scan tools and specialized equipment.
Troubleshooting Charts:
Inclusion of detailed troubleshooting flowcharts and symptom-based diagnostics.
Diagrams And Illustrations:
Extensive use of exploded views, wiring diagrams, and schematic illustrations for clarity.
Special Tools:
Identification of specific Chrysler/Dodge special tools required for certain procedures.
Wheelbase Options:
134.5 in (Regular Cab), 140.5 in (Quad Cab), 148.5 in (Mega Cab), 134.5 in (1500), 134.5 in (2500/3500 w/ 6.3' box), 154.5 in (2500/3500 w/ 8' box).
Length Options:
Approximately 229-259 inches depending on cab and bed configuration.
Width Options:
Approximately 79.1 - 79.4 inches.
Height Options:
Approximately 73.7 - 78.5 inches.
Bed Length Options:
6.3 ft, 8.0 ft.
Curb Weight Range:
4,800 - 7,000 lbs (depending on configuration and drivetrain).
Max Towing Capacity:
Up to 11,450 lbs (for properly equipped 3500 models).
Max Payload Capacity:
Up to 3,150 lbs (for properly equipped 3500 models).
NHTSA Front Impact Driver:
Good (for 2006 model year testing).
NHTSA Front Impact Passenger:
Good (for 2006 model year testing).
IIHS Offset Frontal Crash Test:
Acceptable (for 2006 model year testing).
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS).
Stability Control:
Electronic Stability Control (ESC) became more common in later years, check specific trims.
Airbags:
Front airbags, available side curtain airbags.
Seatbelts:
Three-point seatbelts with pretensioners.
Oil Change Interval:
Every 3,000 miles for severe service, 5,000-7,500 miles for normal service (depending on oil type and driving conditions - consult manual).
Engine Air Filter Replacement:
Every 15,000-30,000 miles, or as needed based on inspection.
Spark Plug Replacement Gasoline:
4.7L: Approx. 100,000 miles. 5.7L Hemi: Approx. 100,000 miles (often copper plugs, check manual for specific type).
Coolant Flush Interval:
Every 30,000-50,000 miles or 2-3 years.
Engine Oil Type:
5W-20 or 5W-30 synthetic blend/full synthetic recommended (check specific engine and owner's manual).
Engine Oil Capacity:
4.7L: 7 qts. 5.7L Hemi: 7 qts. 5.9L Cummins: 11 qts.
Coolant Type:
Chrysler OAT (Orange) Extended Life Coolant (HOAT).
Common Wear Item Failures:
Ball joints, tie rod ends, steering components, exhaust manifolds (cracking on some V8s), fuel pumps, camshaft position sensors.
Powertrain Concerns:
Valve spring issues on early 5.7L Hemi engines (potential for ticking/misfires), occasional transmission solenoid issues, diesel injector wear.
Electrical Quirks:
Can be complex; issues with body control modules (BCM), window regulators, and interior accessory failures have been reported.