2006 Dodge Ram Truck Service Repair Manual 06

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 2006 Codes Chassis Code: DR Platform: Third Generation Dodge Ram 👋 Introduction Market Position Segment: Full-size pickup truck Reputation: Known...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram Truck

Year:

Codes

Chassis Code:

Platform:

Third Generation Dodge Ram

👋 Introduction

Market Position

Segment:

Full-size pickup truck

Reputation:

Known for robust construction, powerful engine options, and heavy-duty capabilities

Competitive Analysis

Competitors:

Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra

Key Features

Design:

Distinctive 'crosshair' grille, bold styling, spacious cabins

Capabilities:

High towing and payload capacities, especially for 2500 and 3500 series

📋 Manual Details

Coverage Areas

Covered Models:

All 2006 Dodge Ram 1500, 2500, and 3500 series trucks

Covered Configurations:

All cab styles (Regular Cab, Quad Cab, Mega Cab), bed lengths, and drivetrain configurations (2WD/4WD)

Page Count

Estimated Pages:

Over 2000 pages (estimated for a comprehensive service manual)

Manual Type

Type:

Factory Authorized Service and Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, piston and connecting rod, crankshaft, lubrication, cooling system, fuel system, intake manifold, exhaust manifold, engine diagnostics

Engine Performance:

Ignition system, fuel injection system, emissions control system, engine performance tuning, diagnostic trouble codes (DTCs)

Transmission Manual:

NV3500, NV4500, NV5600 manual transmissions: disassembly, assembly, inspection, troubleshooting, repair

Transmission Automatic:

48RE, 47RE, 42RE automatic transmissions: disassembly, assembly, inspection, troubleshooting, repair, valve body operation, torque converter

Drivetrain:

Transfer case (NV241DHD, NV243DHD, NV271D, NV273D), front and rear axle assemblies, differentials, driveshafts, U-joints, CV joints, wheel bearings

Suspension:

Front suspension (independent torsion bar, coil springs for HD models), rear suspension (leaf springs), shocks, struts, ball joints, control arms, sway bars, steering knuckle

Steering:

Power steering system, steering gear, steering column, intermediate shaft, tie rods, drag link

Brakes:

Front and rear brake systems (disc brakes), parking brake, ABS system, hydraulic system, brake fluid specifications, bleeding procedures

Electrical System:

Battery, charging system (alternator), starting system (starter), ignition system, lighting system, fuses, relays, wiring diagrams, body control module (BCM)

Body And Frame:

Body panels, doors, hood, tailgate, interior trim, seats, chassis frame inspection and repair, body mounting

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system: components, operation, diagnosis, refrigerant R-134a

Safety Systems:

Airbag system (SRS), seat belts, passive restraint systems

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, belt inspections, spark plug replacement

Troubleshooting:

Diagnostic procedures for all major systems, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation and resolution

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair for all covered systems

Diagnostics:

Detailed diagnostic flowcharts, wiring diagrams for electrical systems, testing procedures for sensors and actuators

Specifications And Tolerances:

Tightening torque specifications, measurement tolerances, fluid capacities, component clearances

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics)

Diagnostic Tools:

References to Chrysler's DRB III diagnostic tool and other relevant diagnostic equipment

Wiring Diagrams:

Detailed, system-specific wiring schematics with connector views and wire colors

📊 Manual Specifications

File Format

Format:

Searchable Text:

Print Quality

Quality:

High-resolution, clear diagrams and text

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

4.7L Magnum V8 (P-Code)

4.7L Magnum V8 Horsepower:

235 hp @ 4,500 rpm

4.7L Magnum V8 Torque:

305 lb-ft @ 3,200 rpm

Engine Option 2:

5.7L HEMI V8 (M-Code)

5.7L Hemi V8 Horsepower:

345 hp @ 5,400 rpm

5.7L Hemi V8 Torque:

375 lb-ft @ 4,000 rpm

Engine Option 3:

5.9L Cummins Turbo Diesel (C-Code)

5.9L Cummins Turbo Diesel Horsepower:

305 hp @ 2,900 rpm

5.9L Cummins Turbo Diesel Torque:

555 lb-ft @ 1,700 rpm

Fuel System

Fuel Delivery Gas:

Multi-point fuel injection (MPI)

Fuel Delivery Diesel:

High-pressure common rail fuel injection

Fuel Type:

Unleaded gasoline (4.7L, 5.7L), Diesel fuel (5.9L Cummins)

Performance

Engine Management:

Fully electronic engine control module (ECM)

🔧 Transmission

Standard

Standard Transmission 1500:

4-Speed Automatic (45RFE/48RE)

Standard Transmission 2500/3500:

6-Speed Manual (NV5600) or 4-Speed Automatic (48RE)

Optional

Optional Transmission:

5-Speed Manual (NV4500) for some 2500/3500 models

Features

Overdrive Gears:

All automatic transmissions feature overdrive

Tow Haul Mode:

Available on automatic transmissions for improved towing performance

📐 Dimensions

Exterior

Wheelbase Regular Cab:

134.7 inches

Wheelbase Quad Cab:

148.9 inches

Wheelbase Mega Cab:

154.2 inches

Bed Lengths:

6.3 ft (Standard Bed), 8.0 ft (Long Bed)

Weights

Gvwr 1500:

Approximately 6,350 - 6,600 lbs

Gvwr 2500:

Approximately 8,800 - 9,100 lbs

Gvwr 3500:

Approximately 9,900 - 11,500 lbs

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

Typically 3-star for 2WD, 4-star for 4WD (depending on configuration)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags:

Standard front airbags, available side-impact airbags

Seat Belts:

3-point seat belts with pretensioners

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional Infinity audio system, SiriusXM Satellite Radio (subscription required)

Navigation:

Optional factory navigation system

Driver Assistance

Cruise Control:

Standard cruise control

Parking Assist:

Optional rear parking assist system

Connectivity

Phone Integration:

Optional Uconnect hands-free communication system

🔧 Maintenance

Service Intervals

Oil Change Interval Gas:

Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type (consult manual for specifics).

Oil Change Interval Diesel:

Every 5,000-10,000 miles or 6 months, depending on driving conditions and oil type (consult manual for specifics).

Engine Coolant Flush:

Every 30,000 - 60,000 miles or 2-5 years

Transmission Fluid Change Auto:

Every 30,000 - 60,000 miles or 2-3 years

Transmission Fluid Change Manual:

Every 60,000 miles or 4 years

Fluid Specifications

Engine Oil 4.7L/5.7L:

SAE 5W-20 (check specific requirements, may vary by build date/severe duty use)

Engine Oil 5.9L Cummins:

API CJ-4 or CI-4 PLUS 15W-40 (or 5W-40 synthetic for cold weather)

Transmission Fluid Auto:

ATF+4 (Mopar)

Transmission Fluid Manual Nv3500/4500:

MS-9224 SAE 75W-90 synthetic gear oil

Transmission Fluid Manual Nv5600:

MS-9224 SAE 75W-90 synthetic gear oil

Coolant:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (50/50 mix)

Brake Fluid:

DOT 3

Known Issues

4.7L V8:

Piston slap (especially on cold starts), spark plug blowout risk if not torqued correctly, potential for cracked cylinder heads on earlier models (less common on '06)

5.7L Hemi V8:

Intake manifold gasket leaks, oil cooler line leaks, lifter noise/camshaft wear on higher mileage units

5.9L Cummins:

VP44 injection pump failure (pre-2005 models, less likely on '06), injector issues, exhaust manifold cracking

Automatic Transmissions:

Overheating on heavy-duty use, potential for torque converter shudder, valve body issues

Electrical:

Hazard switch failure, heated mirror failure, TIPM (Total Integrated Power Module) issues

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing rugged and capable trucks, with the Ram nameplate established in 1981.

Model Evolution

Third Generation Launch:

The third generation (2002-2008) marked a significant redesign with a bolder appearance and more powerful engine options, including the introduction of the HEMI.

2006 Updates:

Minor updates for 2006, continuing the strong offerings from the prior years. Introduction of more powerful HEMI variants.

Production

Manufacturing Location:

Saltillo Truck Assembly Plant, Mexico; Warren Truck Assembly Plant, Michigan, USA

🏆 Awards & Recognition

Recognitions

Heavy Duty Truck Of The Year:

Ram trucks have historically received accolades in heavy-duty categories, reflecting their capability.