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2006 Dodge Ram Truck Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 2006 Generation Third Generation Codes: DR/DH/D9 👋 Introduction Market Position Positioning: A cornerstone of the full-size pickup truck market, the...
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2006 Dodge Ram Truck Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Year:
2006
Generation
Third Generation Codes:
DR/DH/D9
👋 Introduction
Market Position
Positioning:
A cornerstone of the full-size pickup truck market, the 2006 Dodge Ram offered robust capability and distinct styling.
Competitive Analysis
Competitors:
Competed directly with the Ford F-150, Chevrolet Silverado 1500, and GMC Sierra 1500.
Key Features
Vehicle Highlights:
Renowned for its bold styling, comfortable ride (especially for a truck), and powerful engine options. The 2006 model year represents the later stages of the third generation, benefiting from earlier refinements.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete workshop service and repair for 2006 Dodge Ram Trucks
Page Count
Estimated Pages:
Over 2000 (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, often provided as printable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine performance, lubrication, cooling, fuel system, exhaust system, ignition system, starting and charging, manual transmission, automatic transmission, transfer case (4x4), driveline, axles
Chassis:
Suspension (front and rear), steering system, brake system (front and rear), wheels and tires
Electrical:
Body electrical systems, instrument cluster, lighting, power accessories, power distribution, ignition system, starter and alternator, anti-lock braking system (ABS), airbags, trailer towing wiring
Body:
Body construction, interior trim, exterior trim, doors, windows, glass, seats, bumpers, paint, rust protection
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks and changes, filter replacements, spark plug replacement, belt replacement
Repair:
Detailed step-by-step repair procedures for all major components and systems, including engine overhauls, transmission repairs, suspension rebuilds, brake component replacement, electrical diagnostics and repair
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, electrical circuit diagrams, component testing procedures
Diagnostics:
On-Board Diagnostics (OBD) system information, diagnostic trouble codes (DTCs), scan tool usage, component testing
Technical Depth
Depth:
Comprehensive, covering routine maintenance to full engine and transmission rebuilds, including complex electrical system diagnostics and bodywork.
📊 Manual Specifications
File Format
Digital Format:
Portable Document Format (PDF) - typically searchable and printable
Print Quality
Printability:
High-resolution pages suitable for printing specific sections or the entire manual.
Binding Type
Digital Binding:
N/A (digital format), but if printed, typically spiral-bound or loose-leaf for ease of use.
Paper Type
Digital Paper Type:
N/A (digital format), but original manuals were printed on durable, often coated paper.
⚙️ Engine Specifications
Primary Engine Options
Engine Configurations:
Available with multiple engine options including the 3.7L Magnum V6, 4.7L Magnum V8, and the legendary 5.7L HEMI V8.
Performance 3.7L V6
Horsepower:
Approx. 215 hp @ 5200 rpm
Torque:
Approx. 235 lb-ft @ 4000 rpm
Performance 4.7L V8
Horsepower:
Approx. 235 hp @ 4500 rpm
Torque:
Approx. 330 lb-ft @ 3250 rpm
Performance 5.7L Hemi V8
Horsepower:
Approx. 345 hp @ 5000 rpm
Torque:
Approx. 375 lb-ft @ 4000 rpm
Fuel System
Injection Type:
Sequential Electronic Fuel Injection (SEFI)
Engine Mechanical
Block Material:
Cast Iron (3.7L V6, 4.7L V8), HEMI (5.7L) also cast iron block
Head Material:
Aluminum Alloy (all options)
Valvetrain:
Overhead Valve (OHV) for 5.7L HEMI, Single Overhead Cam (SOHC) for 3.7L V6 and 4.7L V8
🔧 Transmission
Standard Transmission
Type:
5-speed manual (on select V6 and 4.7L V8 models)
Optional Transmission
Automatic Options:
4-speed automatic (42RE/44RE on smaller engines), 5-speed automatic (545RFE on 4.7L and 5.7L HEMI)
Features 5.7L Hemi
Hemispef:
Multi-Displacement System (MDS) for fuel economy on 5.7L HEMI models
📐 Dimensions
Exterior Dimensions Variations
Wheelbase Options:
Standard Wheelbase (approx. 139.0 inches), Long Wheelbase (approx. 160.0 inches) - varies by cab and bed configuration.
Cab Configurations:
Regular Cab, Quad Cab
Bed Lengths:
6.3 ft, 8.0 ft
Weights
Curb Weight Range:
Approx. 4,600 - 5,500 lbs, depending on configuration
Towing Capacity:
Up to approx. 8,950 lbs (with appropriate engine and towing package)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4 or 5 stars (refer to specific NHTSA data for exact 2006 models)
IIHS Side Impact:
Likely Acceptable or Good (refer to specific IIHS data for exact 2006 models)
Active Features
Braking:
Four-wheel disc brakes, ABS (Anti-lock Braking System) standard on most trims.
Traction Control:
Available traction control system.
Passive Features
Airbags:
Front airbags, available side-curtain airbags (depending on trim and configuration).
Seatbelts:
Three-point seat belts for all occupants.
💡 Technology Features
Infotainment
Audio Options:
AM/FM stereo with CD player, optional cassette player, Sirius Satellite Radio.
Navigation:
Factory navigation system was available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Towing Features:
Integrated trailer brake controller harness, trailer tow mirrors available.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Typically every 3,000 - 7,500 miles, or as indicated by the oil change indicator system, depending on oil type and driving conditions.
Service Intervals Filters
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Refer to manual for exact interval.
Cabin Air Filter Replacement:
Replace as needed, typically every 15,000-20,000 miles, or when airflow is reduced.
Fluid Specifications Engine Oil
Engine Oil Type 3.7L V6:
SAE 5W-30, API Certified
Engine Oil Type 4.7L V8:
SAE 5W-30, API Certified
Engine Oil Type 5.7L Hemi:
SAE 5W-20, API Certified (ensure correct viscosity for MDS operation)
Fluid Specifications Coolant
Coolant Type:
MOPAR OAT (Organic Additive Technology) Antifreeze/Coolant, Pink (5-year/100,000 mile service life).
Fluid Specifications Transmission
Automatic Transmission Fluid:
MOPAR ATF+4 (for 42RE, 44RE, 545RFE transmissions)
Fluid Specifications Differential Axle
Rear Axle Fluid:
API GL-5, SAE 75W-90 or 75W-140 (depending on application/temperature). Limited-slip differentials may require friction modifier.
Known Issues
Engine 4.7L V8:
Cylinder head cracking can occur, particularly in earlier models of this generation. Spark plug blow-out on early 5.7L HEMI (addressed by service bulletins).
Transmission 545Rfe:
Occasional solenoid issues or torque converter shudder.
Front Suspension:
Ball joint wear and tie rod end wear are common maintenance items.
Rust:
Frame and body rust can be a concern in regions with heavy road salt usage.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing history in the truck market, with the Ram nameplate becoming a distinct brand within Chrysler.
Model Evolution
Third Generation Introduction:
The third generation (2002-2008) introduced a significant redesign with a larger, more aggressive appearance and improved interior.
Production
Manufacturing Locations:
Saltillo Truck Plant, Mexico; Warren Truck Assembly Plant, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
While not specifically for 2006, the Ram lineup has historically been a contender and recipient of truck of the year awards.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by engine and year; the 5.7L HEMI generally received good marks, while the 4.7L had some noted issues.
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