2006 DUCATI 999 S Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ducati Model: 999 S Year: 2006 Product Name: 2006 Ducati 999 S Workshop Service Repair Manual Codes Chassis Code: DS1000-2V 👋 Introduction Market Position Class:...

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类型: Motorcycle

斯库: 544924

标签: 2006 999 999 S Ducati Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Ducati

Model:

999 S

Year:

Product Name:

2006 Ducati 999 S Workshop Service Repair Manual

Codes

Chassis Code:

DS1000-2V

👋 Introduction

Market Position

Class:

Superbike, premium sport motorcycle

Target Audience:

Performance-oriented riders, track day enthusiasts, Ducati owners seeking in-depth maintenance knowledge.

Competitive Analysis

Competitors:

Honda CBR900RR Fireblade, Yamaha YZF-R1, Suzuki GSX-R1000, Kawasaki Ninja ZX-10R, Aprilia RSV Mille.

Key Features

Design Philosophy:

Desmodromic valve actuation, L-twin engine configuration, high-quality components (Ohlins, Brembo).

Distinctive Elements:

Unique trellis frame, iconic Ducati styling, strong emphasis on rider engagement and track performance.

📋 Manual Details

Coverage Areas

Vehicle Coverage:

2006 Ducati 999 S

Page Count

Total Pages:

Approx. 600+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, cylinder head, pistons, crankshaft, connecting rods, valve timing, lubrication system, cooling system (oil).

Engine Electrical:

Ignition system, fuel injection system (Ducati Digital Injection), ECU mapping, sensors, wiring diagrams, starter system, charging system.

Transmission:

Gearbox operation, clutch system (dry clutch), gear shift mechanism, lubrication.

Chassis:

Frame, swingarm, rear shock absorber, front forks (Ohlins), steering head bearings.

Braking System:

Front and rear brake calipers (Brembo), master cylinders, brake lines, brake fluid specifications, bleeding procedures.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel filter replacement.

Exhaust System:

Exhaust headers, mufflers, lambda sensors.

Wheels And Tires:

Wheel specifications, tire pressure recommendations, wheel bearing maintenance.

Electrical System Components:

Lighting system, horn, dashboard instruments, battery specifications.

Bodywork:

Fairing removal and installation, seat, tank cover.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks.

Troubleshooting:

Diagnostic procedures for common faults, error codes interpretation, electrical system diagnostics.

Engine Rebuild:

Detailed steps for complete engine disassembly, inspection, repair, and reassembly.

Suspension Adjustment:

Setup and adjustment procedures for Ohlins front forks and rear shock absorber.

Brake System Service:

Bleeding, pad replacement, caliper maintenance.

Electrical Diagnostics:

Wiring diagram interpretation, fault finding for electrical components.

Fuel System Maintenance:

Injector cleaning, fuel pump testing.

Torque Specifications:

Essential torque values for all critical fasteners.

Technical Depth

Depth:

Comprehensive; covers everything from basic fluid changes to complete engine and chassis overhauls. Designed for professional technicians.

📊 Manual Specifications

File Format

Searchable Text:

Printable:

Print Quality

Quality:

High-resolution scans of original factory manual pages

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, four-stroke, 90° V-twin (L-twin), Desmodromic valve actuation

Displacement:

998 cc (998 cm³)

Bore X Stroke:

100 mm x 63.5 mm

Compression Ratio:

11.4:1

Valve Train:

Desmodromic, 4 valves per cylinder

Fueling:

Fuel Injection (Ducati Digital Injection - DDI)

Performance

Horsepower Crank:

143 hp (105 kW) @ 9750 rpm (approx.)

Torque Crank:

10.4 kgf·m (102 Nm; 75 lb·ft) @ 7000 rpm (approx.)

Fuel System

Fuel Type:

Unleaded gasoline, minimum 95 RON (Octane rating)

Lubrication System

Type:

Wet sump, oil cooler

Cooling System

Type:

Liquid-cooled (water-cooled)

🔧 Transmission

Standard

Type:

6-speed sequential, constant mesh

Clutch:

Dry, multi-plate clutch with hydraulic actuation

Features

Gear Ratios:

Specific gear ratios detailed in manual (e.g., 1st: 37/15, 2nd: 35/17, 3rd: 33/19, 4th: 31/20, 5th: 29/21, 6th: 27/22)

Final Drive:

Chain drive, 525 O-ring chain

📐 Dimensions

Exterior

Length:

Approx. 2090 mm (82.3 in)

Width:

Approx. 720 mm (28.3 in) (at handlebars)

Height:

Approx. 1100 mm (43.3 in) (at seat)

Wheelbase:

Approx. 1420 mm (55.9 in)

Weights

Dry Weight:

Approx. 186 kg (410 lbs)

Wet Weight:

Approx. 204 kg (450 lbs) (approx., with fluids)

Max Load:

100 kg (220 lbs) (rider + luggage)

Fuel Capacity:

15.5 Liters (4.1 US gal)

🛡️ Safety Features

Ratings

Crash Safety:

Not Applicable (Motorcycle specific safety features focus on active safety)

Active Features

Brakes:

High-performance Brembo radial-mount calipers and discs, dual front discs, single rear disc.

Suspension:

Ohlins fully adjustable front forks and rear shock absorber for precise handling and stability.

Tires:

High-performance sport tires for maximum grip and stability.

Passive Features

Ergonomics:

Sport riding ergonomics designed for rider control and confidence.

💡 Technology Features

Infotainment

System:

Basic analog instrumentation with LCD display for trip computer and essential information. No integrated infotainment system.

Driver Assistance

Features:

None (This era of superbikes focused on raw performance, not electronic rider aids like traction control or ABS).

Connectivity

Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 12 months, whichever comes first.

Desmo Service Interval:

Every 15,000 miles (24,000 km) or 24 months (includes valve clearance adjustment).

Belt Replacement Interval:

Every 15,000 miles (24,000 km) or 24 months.

Spark Plug Replacement:

Every 15,000 miles (24,000 km).

Fluid Specifications

Engine Oil:

SAE 10W-40, API SG/SH/SJ or ACEA A3, or higher. Specific Ducati recommendations: Shell Advance Ultra 10W-40 or equivalent.

Coolant:

Ethylene glycol based coolant with corrosion inhibitors. 50% mixture with distilled water.

Brake Fluid:

DOT 4 or DOT 5.1.

Clutch Fluid:

DOT 4 (same as brake fluid).

Gearbox Oil:

SAE 75W-90, API GL-4 or GL-5 (specific Ducati recommendation may vary, consult manual).

Known Issues

Desmodromic Valve Adjustment:

Requires specialized knowledge and tools; improper adjustment can lead to valve damage.

Timing Belts:

Belts degrade over time and require timely replacement to prevent catastrophic engine failure.

Electrical Connections:

Can be susceptible to corrosion, especially in humid environments, leading to intermittent electrical faults.

Fuel Pump Reliability:

Some owners report premature fuel pump failure; using high-quality fuel is recommended.

📚 Vehicle History

Brand Heritage

Brand:

Ducati is an Italian manufacturer with a rich racing heritage, known for its V-twin engines and iconic designs.

Specialty:

Performance motorcycles, particularly sportbikes and superbikes.

Model Evolution

Predecessor:

Ducati 996

Design Influence:

Designed by Pierre Terblanche, the 999 featured a radical departure from the 916/996/998 family with its asymmetrical fairing and vertical headlights.

Generation:

First generation 999 model, launched in 2003.

Production

Manufacturing Location:

Bologna, Italy

Production Years:

2003 - 2006

🏆 Awards & Recognition

Recognitions

Motorsport Success:

While the 999 itself didn't achieve the same WSBK dominance as its predecessors and successors, Ducati continued to be a major force in Superbike racing.

Ratings

Performance Reviews:

Generally praised for its handling, braking, and potent engine, though its radical styling was divisive.

Certifications

Manual Certification:

Dealer-level quality, equivalent to factory service documentation.