🏷️ Basic Information

Make:

Ford

Model:

F-350 Super Duty

Year:

2006

Chassis Code:

GMT800

👋 Introduction

Segment:

Heavy-duty pickup truck

Target Audience:

DIY mechanics, professional technicians, fleet owners, truck enthusiasts

Key Competitors:

Chevrolet Silverado HD, GMC Sierra HD, Dodge Ram Heavy Duty

Manual Advantage:

Single-year specific for precise information, OEM-level detail, no software installation required

Vehicle Strength:

Renowned for its robust construction, towing capacity, and payload capabilities

📋 Manual Details

Manual Scope:

Single-year specific, OEM quality

Estimated Pages:

Varies by specific model variant, but typical for a workshop manual of this era (1500-3000+ pages equivalent in digital format)

Type:

Workshop Repair and Service Manual

Language:

English

Delivery Format:

PDF (single file)

📖 Manual Coverage

Powertrain:

Engine overhaul, fuel system, ignition system, cooling system, lubrication system, exhaust system, powertrain control modules (PCM)

Drivetrain:

Transmission (manual and automatic), transfer case (4WD models), drive shafts, differentials, axles

Suspension Steering:

Front suspension (twin I-beam), rear suspension (leaf springs), steering gear, power steering system, wheel alignment specifications

Brakes:

Front disc brakes, rear drum or disc brakes (depending on configuration), hydraulic system, ABS (Anti-lock Braking System), parking brake

Electrical Electronics:

Battery, charging system, starting system, lighting system, instrument cluster, body control module (BCM), power accessories, wiring schematics, electrical diagrams

HVAC:

Air conditioning system, heater, ventilation, climate control module

Safety Restraints:

Airbag system, seat belt systems, structural integrity

Body Chassis:

Body panels, interior trim, glass, doors, windows, frame, chassis components, collision repair information

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, lubrication

Diagnostics:

Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, electrical system diagnostics, component testing

Repair Overhaul:

Engine rebuild procedures, transmission overhaul, brake system repair, suspension component replacement, steering system repair

Installation Replacement:

Component replacement (alternator, starter, water pump, fuel pump), sensor replacement, module programming (where applicable)

Depth:

Comprehensive DIY and professional level, covering minor repairs to complete vehicle overhauls

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text with bookmarks

Print Readability:

High resolution for clear viewing and printing of diagrams and text

Binding:

Not applicable (digital PDF)

Paper Quality:

Not applicable (digital PDF)

⚙️ Engine Specifications

Engine Options:

5.4L Triton V8, 6.0L Power Stroke V8 Turbo Diesel, 6.8L Triton V10

5.4L Triton V8 Horsepower:

300 hp @ 4,500 rpm

5.4L Triton V8 Torque:

365 lb-ft @ 3,250 rpm

6.0L Power Stroke V8 Turbo Diesel Horsepower:

325 hp @ 3,300 rpm

6.0L Power Stroke V8 Turbo Diesel Torque:

570 lb-ft @ 2,000 rpm

6.8L Triton V10 Horsepower:

362 hp @ 4,750 rpm

6.8L Triton V10 Torque:

457 lb-ft @ 3,250 rpm

Fuel Delivery:

Multi-port Electronic Fuel Injection (MPI) for gasoline engines, High-Pressure Common Rail (HPCR) for Power Stroke diesel

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug for V8/V10, HEUI (Hydraulically Actuated Electronically Controlled Unit Injector) for 6.0L Power Stroke

🔧 Transmission

Standard Transmission:

5-speed manual transmission (available on some configurations)

Automatic Transmission Gas:

5R110W TorqShift automatic (5-speed) for V8/V10

Automatic Transmission Diesel:

5R110W TorqShift automatic (5-speed) for 6.0L Power Stroke diesel

Transmission Features:

TorqShift system with manual mode and tow/haul capability

📐 Dimensions

Wheelbase Options:

137 inches (Standard Bed), 156 inches (Long Bed), 172 inches (Crew Cab Long Bed)

Gvwr Range:

9,900 lbs to 12,500 lbs (depending on configuration)

Curb Weight:

Varies significantly by configuration (e.g., 6,000 lbs to 8,000+ lbs)

🛡️ Safety Features

NHTSA Front Impact Rating:

4-star (driver), 5-star (passenger) for models equipped with airbags

ABS:

Standard Anti-lock Braking System (ABS)

Airbags:

Driver and passenger front airbags

💡 Technology Features

Audio System:

Standard AM/FM stereo, optional CD player, premium audio systems available depending on trim level

Towing Features:

Trailer brake controller provisions, tow/haul mode on automatic transmissions, integrated trailer lighting wiring

Diagnostics Ports:

OBD-II (On-Board Diagnostics II) connector for accessing vehicle data and diagnostic codes

🔧 Maintenance

Engine Oil Change Gas:

Every 5,000 miles or 6 months (check manual for specific grade and synthetic recommendations)

Engine Oil Change Diesel:

Every 7,500 miles or 6 months (check manual for specific grade and synthetic recommendations)

Transmission Fluid Change:

Every 30,000-50,000 miles, depending on usage (towing/heavy duty)

Engine Oil Spec Gas:

API SG/SH/SJ/SL rated, SAE 5W-20 or 5W-30 (refer to manual for exact specification)

Engine Oil Spec Diesel:

API CI-4 rated, SAE 15W-40 synthetic (refer to manual for exact specification)

Coolant Spec:

Ford Premium Engine Coolant (VC-7B) or equivalent, typically a yellow or orange color (ethylene glycol based)

Transmission Fluid Spec:

Mercon V for automatic transmissions, appropriate manual transmission fluid for manual transmissions

6.0L Power Stroke Issues:

Known for potential issues with EGR cooler failures, oil cooler failures, head gasket leaks (especially early models), and FICM (Fuel Injection Control Module) problems. The manual would detail diagnostics and repair procedures for these.

Gasoline Engines:

Spark plug issues (e.g., broken plugs on early Triton engines), throttle body issues

📚 Vehicle History

Ford Trucks Legacy:

Ford has a long-standing reputation for building durable and capable trucks since the early 20th century, establishing the F-Series as a dominant force.

F-Series Super Duty Introduction:

The Super Duty line was introduced in 1999 as a separate, more robust platform from the F-150, designed for heavier-duty commercial and personal use.

Manufacturing Location:

Louisville, Kentucky; Avon Lake, Ohio

🏆 Awards & Recognition

Heavy Duty Truck Awards:

The F-Series Super Duty has consistently received accolades from automotive publications for its towing and hauling capabilities, durability, and powertrain options.