2006 Ford Fusion Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2006 Generation Generation: First Generation (2006-2012) Codes Chassis Code: CD3 👋 Introduction Market Position Vehicle Segment: Mid-size Sedan Target Audience: DIY...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Fusion

Year:

Generation

Generation:

First Generation (2006-2012)

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Mid-size Sedan

Target Audience:

DIY enthusiasts, independent repair shops, fleet maintenance

Competitive Analysis

Competition:

Other mid-size sedans of the era such as Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima.

Key Features

Manual Advantage:

Licensed OE (Original Equipment) derived information, instant online access, year-long subscription, cross-platform compatibility (PC, tablet, smartphone).

Software Developer:

RepairSurge

📋 Manual Details

Coverage Areas

Primary Coverage:

2006 Ford Fusion

Page Count

Estimated Page Count:

Extensive (digital, not a fixed page count, comparable to a comprehensive factory service manual)

Manual Type

Type:

Online Service & Repair Manual Software

Language

Language:

English

Format

Format:

Web-based software accessible via browser

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain

Chassis:

Suspension, Steering, Brakes, Wheels, Tires

Electrical:

Wiring Diagrams, Lighting, Instruments, Body Electrical

Comfort And Convenience:

HVAC (Heating, Ventilation, and Air Conditioning), Audio System, Interior Trim, Exterior Trim

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting, diagnostic trouble codes (DTCs)

Repair:

Component replacement, system repairs, adjustments

Diagnostics:

On-Board Diagnostics (OBD-II) procedures, scan tool usage

Technical Depth

Depth:

Comprehensive Factory-Level Detail (OE Material Derived)

Specific Procedures:

Engine rebuild procedures, transmission overhaul, brake system bleeding, suspension component replacement, electrical circuit tracing

📊 Manual Specifications

File Format

Access Method:

Internet browser access

Print Quality

Print Compatibility:

Printable pages available

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

2.3L Duratec DOHC I-4

Engine Code 1:

PZEV (Partial Zero Emission Vehicle) emissions compliant in California and other states.

Horsepower 1:

160 hp @ 6250 rpm

Torque 1:

146 lb-ft @ 4250 rpm

Bore X Stroke 1:

3.46 in x 3.54 in (88 mm x 90 mm)

Compression Ratio 1:

9.7:1

Optional Engine

Engine Option 2:

3.0L Duratec 30 V6 DOHC

Horsepower 2:

200 hp @ 6300 rpm

Torque 2:

203 lb-ft @ 4300 rpm

Bore X Stroke 2:

3.50 in x 3.15 in (89 mm x 80 mm)

Compression Ratio 2:

10.0:1

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Performance

Emissions Control:

Catalytic Converter, On-Board Diagnostics (OBD-II)

🔧 Transmission

Standard

Transmission Type I4:

5-speed Manual Transmission (M5R1)

Optional

Transmission Type I4 Auto:

5-speed Automatic Transmission (5F50N)

Transmission Type V6:

6-speed Automatic Transmission (AX4N)

Features

Transmission Fluid I4 Auto:

Mercon V

Transmission Fluid V6:

Mercon LV

Drivetrain Layout:

Front-Wheel Drive (FWD)

📐 Dimensions

Exterior

Length:

191.1 in (4854 mm)

Width:

72.4 in (1839 mm)

Height:

58.4 in (1483 mm)

Wheelbase:

107.4 in (2728 mm)

Front Track:

61.2 in (1554 mm)

Rear Track:

61.2 in (1554 mm)

Weights

Curb Weight I4:

3329 lbs (1510 kg)

Curb Weight V6:

3544 lbs (1607 kg)

Gross Vehicle Weight Rating Gvwr:

Approximately 4500-4700 lbs (depending on engine and options)

Cargo

Trunk Volume:

16.5 cu ft (467 L)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

★★★★★ (5/5)

NHTSA Frontal Passenger:

★★★★★ (5/5)

NHTSA Side Driver:

★★★★☆ (4/5)

NHTSA Side Rear Passenger:

★★★★☆ (4/5)

IIHS Moderate Overlap Frontal Offset:

IIHS Side Impact:

Passive Features

Airbags:

Frontal airbags, front side-impact airbags, side curtain airbags (optional)

Seatbelts:

3-point seat belts with pretensioners and load limiters

Child Anchors:

LATCH (Lower Anchors and Tethers for Children) system

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Traction Control System (TCS) (standard on V6, optional on I4)

Electronic Stability Control:

Electronic Stability Control (ESC) (optional)

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM stereo with CD player, optional Sirius Satellite Radio.

Display:

Digital clock display, optional navigation system on higher trims.

Driver Assistance

Cruise Control:

Standard cruise control.

Remote Keyless Entry:

Standard or optional depending on trim level.

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (or 7,500 miles under normal conditions with synthetic oil, refer to manual for specifics).

Air Filter Replacement:

Every 15,000 - 30,000 miles, depending on driving conditions.

Engine Coolant Flush:

Every 100,000 miles or 5 years for the initial flush, then every 50,000 miles or 5 years thereafter.

Transmission Fluid Change I4 Auto:

Every 30,000 - 100,000 miles, depending on driving conditions (refer to manual for precise interval and Mercon V specification).

Spark Plug Replacement I4:

Approximately 100,000 miles (iridium spark plugs).

Spark Plug Replacement V6:

Approximately 60,000 miles (platinum spark plugs).

Fluid Specifications

Engine Oil Spec I4:

SAE 5W-20, API Service SG or higher

Engine Oil Spec V6:

SAE 5W-20, API Service SG or higher

Engine Oil Capacity I4:

5.0 quarts (4.7 liters) with filter

Engine Oil Capacity V6:

6.0 quarts (5.7 liters) with filter

Coolant Type:

Ford Premium Engine Coolant (Green)

Known Issues

Common Issue 1:

Transmission Control Module (TCM) failures leading to shifting problems (especially with the 5F50N automatic).

Common Issue 2:

Water pump leaks on the 3.0L V6 engine.

Common Issue 3:

Oil leaks from the valve cover gaskets, particularly on higher mileage vehicles.

Common Issue 4:

Power steering fluid leaks or pump issues.

📚 Vehicle History

Brand Heritage

Ford History:

Ford Motor Company, established in 1903, is one of the world's largest automakers with a long history of innovation and popular vehicles.

Model Evolution

Fusion Introduction:

The Ford Fusion was introduced for the 2006 model year as a replacement for the Ford Mondeo in North America. It was Ford's first front-wheel-drive mid-size sedan.

Platform Sharing:

Based on the Mazda GG platform, shared with the Mazda 6 and Mercury Milan.

Production

Assembly Plant:

Flat Rock, Michigan, USA

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

The 2006 Ford Fusion was an IIHS Top Safety Pick.

Motor Trend Car Of The Year Nominee:

The Fusion was a nominee for MotorTrend's Car of the Year award in its debut year.