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Harley Davidson FLHR Road King 2006 Workshop Service Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2006 Codes Model Code: FLHR 👋 Introduction Market Position Market Segment: Full-size cruiser motorcycle, touring-oriented. Competitive Analysis Competitors: Other...
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类型: Motorcycle
厂商:
斯库: 75173
Harley Davidson FLHR Road King 2006 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2006
Codes
Model Code:
FLHR
👋 Introduction
Market Position
Market Segment:
Full-size cruiser motorcycle, touring-oriented.
Competitive Analysis
Competitors:
Other Harley-Davidson touring models, Indian Chief, certain Japanese cruiser models with touring capabilities.
Key Features
Model Features:
Detachable windshield, hard saddlebags, comfortable rider and passenger seating, large displacement V-twin engine, classic styling.
Manual Value Proposition
Target Audience:
Harley-Davidson FLHR Road King 2006 owners, independent motorcycle mechanics, DIY enthusiasts.
📋 Manual Details
Coverage Areas
Engine:
True
Transmission:
True
Electrical System:
True
Frame And Suspension:
True
Brakes:
True
Fuel System:
True
Exhaust System:
True
Wheels And Tires:
True
Body And Trim:
True
Accessories And Installation:
True
Troubleshooting:
True
Page Count
Page Count:
986
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Twin Cam 88 Engine (1450cc), fuel injection (EFI), ignition system, lubrication, cooling, exhaust.
Powertrain Systems:
Cruise Drive Transmission (6-speed), clutch operation, primary drive, final drive (belt).
Chassis Systems:
Frame, front fork (Telescopic), rear shock absorbers, steering, swingarm.
Braking Systems:
Hydraulic disc brakes (front and rear), brake caliper service, brake fluid specifications.
Electrical Systems:
Wiring diagrams, battery maintenance, charging system (alternator/stator), starting system, lighting, instrumentation, ignition switch, security system.
Fuel And Emission Control:
Fuel tank, fuel pump, fuel injectors, throttle body, oxygen sensors, evaporative emission control system.
Procedures Included
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements, spark plug service, brake pad inspection, tire pressure checks, battery servicing.
Repair Procedures:
Engine overhaul, transmission rebuild, fork seal replacement, brake system bleeding, electrical component diagnosis and replacement, body panel repair and replacement.
Diagnostic Procedures:
Troubleshooting common symptoms, diagnostic trouble codes (DTCs), using diagnostic tools, wiring harness testing.
Calibration And Adjustment:
Throttle cable adjustment, clutch cable adjustment, idle speed adjustment, suspension adjustments.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire document.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder, pushrod actuated.
Performance
Horsepower:
Approx. 60-65 HP (varies with tuning and exhaust)
Torque:
Approx. 75-80 ft-lbs @ 3500 RPM (varies with tuning and exhaust)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with throttle body.
Fuel Type:
Unleaded gasoline, minimum 91 octane (AKI)
Lubrication
Oil Type:
Harley-Davidson SYN3 Synthetic SAE 20W-50 or equivalent motorcycle-specific oil.
Oil Capacity:
3.2 US quarts (3.0 liters) with filter change.
Ignition System
Ignition Type:
Electronic Ignition, Crankshaft Position Sensor (CKP) controlled.
🔧 Transmission
Standard
Transmission Type:
Harley-Davidson Cruise Drive, 6-speed constant mesh.
Features
Clutch Type:
Wet, multi-plate, diaphragm spring.
Primary Drive:
Duplex chain, 34/46 ratio.
Final Drive:
Belt drive, 32/66 ratio.
Fluid Specifications
Transmission Fluid:
Harley-Davidson Primary Chain Lubricant or Syn3 SAE 50 for primary/transmission case, or equivalent.
📐 Dimensions
Exterior
Length:
94.3 inches (2395 mm)
Width:
37.0 inches (940 mm)
Height:
54.1 inches (1374 mm) (with windshield)
Wheelbase:
63.5 inches (1613 mm)
Ground Clearance:
5.1 inches (130 mm)
Weights
Dry Weight:
665 lbs (302 kg)
Gross Vehicle Weight Rating:
1050 lbs (477 kg)
Capacities
Fuel Tank Capacity:
5.0 US gallons (18.9 liters)
Saddlebag Capacity:
Approx. 1.7 cubic feet each
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in traditional automotive crash test formats.
Active Features
Active Safety Features:
Dual disc front brakes, single disc rear brake, good braking response.
Passive Features
Passive Safety Features:
Stable chassis, large fairing and windshield for rider protection from elements, robust construction.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with CB/Intercom capability and four speakers (often including fairing and rear speakers).
Display:
Analog speedometer and tachometer, with integrated fuel and voltage gauges. Often includes a handlebar-mounted information display for odometer, trip meter, gear indication.
Driver Assistance
Cruise Control:
Electronic Cruise Control (standard on most 2006 FLHR models).
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on rider comfort and communication via CB/Intercom if equipped.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 12 months.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 Synthetic SAE 20W-50 (or approved equivalent).
Primary Chain Lubricant:
Harley-Davidson Primary Chain Lubricant (or Syn3 SAE 50).
Brake Fluid:
DOT 4 Synthetic Brake Fluid (non-silicone).
Fork Oil:
Harley-Davidson Motorcycle Fork Oil (weight varies by preference and forks, typically 10W or 15W).
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, fork seals.
Potential Reliability Concerns:
While generally robust, specific issues can include primary drive chain tensioner wear (on earlier Twin Cam models prior to upgrade kits), potential for voltage regulator failure, and exhaust system leaks.
Filter Part Numbers
Oil Filter:
Harley-Davidson 63796-77A or equivalent (e.g., Chrome 5R for a similar fit).
📚 Vehicle History
Brand Heritage
Brand Establishment:
Founded in 1903, American motorcycle manufacturer known for its cruiser and touring motorcycles.
Model Evolution
Road King Introduction:
The Road King was introduced in 1994, quickly becoming a flagship model for its blend of classic styling and touring comfort.
2006 Model Year Significance:
The 2006 model year features the introduction of the 6-speed Cruise Drive transmission across the Softail, Dyna, and Touring families, offering improved highway cruising and performance.
Production
Manufacturing Location:
United States (Various Harley-Davidson facilities)
🏆 Awards & Recognition
Recognitions
Motorcycle Press Awards:
While specific awards for the 2006 model year are not universally documented, the Road King model consistently receives praise in enthusiast publications for its classic styling, comfort, and touring capability.
Ratings
Customer Satisfaction:
Generally high, reflecting the enduring appeal of the Road King's design and performance for its target demographic.
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