Harley Davidson FLHTC Electra Glide 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTC Electra Glide Classic Year: 2006 Codes Model Code: FLHTC 👋 Introduction Market Position Category: Full-Size Touring Motorcycle Target Audience: Touring riders, Long-distance...

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTC Electra Glide Classic

Year:

Codes

Model Code:

FLHTC

👋 Introduction

Market Position

Category:

Full-Size Touring Motorcycle

Target Audience:

Touring riders, Long-distance cruisers, Owners seeking self-maintenance and repair

Competitive Analysis

Primary Competitors:

Honda Gold Wing, Indian Roadmaster (contemporary to its era), Yamaha Star Venture

Key Features

Touring Amenities:

Full fairing with windshield, Cruise control, Ample storage (saddlebags and Tour-Pak), Comfortable seating for rider and passenger

Brand Philosophy:

Classic American V-twin styling, Robust build quality, Emphasis on rider comfort and long-haul capability

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF (Digital)

Page Count

Total Pages:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Clutch, Drive Belt

Chassis:

Frame, Suspension (Front & Rear), Steering, Wheels, Tires, Brakes

Electrical:

Ignition, Lighting, Instrumentation, Charging System, Battery, Starting System, Audio System, Cruise Control

Bodywork:

Fairing, Saddlebags, Tour-Pak, Seat, Handlebars, Fuel Tank, Fenders

Procedures Included

Maintenance:

Scheduled service, Fluid changes, Filter replacements, Lubrication

Repair:

Component removal and installation, Overhaul procedures, Troubleshooting guidance

Diagnostics:

Fault finding, Diagnostic codes (if applicable to the era), Component testing

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (typically for well-produced PDFs)

Print Quality

Resolution:

High (suitable for printing)

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

96 cubic inches (1584 cc)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.9:1

Performance

Torque Rating:

Approx. 92 ft-lbs @ 3500 RPM (specifications may vary slightly)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 87 octane

Lubrication

Oil Type:

Harley-Davidson SYN3 Synthetic Motorcycle Lubricant (or equivalent SAE 20W50)

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive

Primary Drive:

Plated wet-clutch, chain drive

Final Drive:

Belt drive

Features

Clutch Type:

Hydraulic assist, multiplate wet clutch

Transmission Fluid:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent SAE 80W-90)

📐 Dimensions

Exterior

Length:

103.3 in. (2624 mm)

Width:

38.0 in. (965 mm)

Height:

54.1 in. (1374 mm)

Weights

Dry Weight:

821 lbs (372 kg)

Gvwr:

1360 lbs (617 kg)

Cargo

Saddlebag Capacity:

Approx. 2.2 cu ft per bag

Tour Pak Capacity:

Approx. 2.3 cu ft

Fuel Capacity

Fuel Tank Capacity:

5.0 US gallons (18.9 L)

Wheelbase

Wheelbase:

63.7 in. (1618 mm)

🛡️ Safety Features

Ratings

Safety Features Overview:

While specific NHTSA ratings for motorcycles are not directly comparable to cars, the FLHTC incorporates features designed for rider safety and control.

Active Features

Braking System:

Integrated braking system with dual front disc brakes and a single rear disc brake. Anti-lock Braking System (ABS) may be an optional or standard feature depending on market and specific build.

Lighting:

Halogen headlight, integrated front and rear turn signals, brake light.

Passive Features

Frame Construction:

Steel, rigid backbone frame with a single down tube.

Suspension Stability:

Adjustable front forks and rear air-adjustable suspension for optimal handling and stability.

💡 Technology Features

Infotainment

Audio System:

AM/FM radio, CB radio/intercom (optional), cassette or CD player (depending on specific trim), speakers.

Cruise Control:

Electronic cruise control system

Driver Assistance

Braking Assistance:

Optional Anti-lock Braking System (ABS)

Connectivity

Communication System:

Provisions for CB radio and intercom systems

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months, whichever comes first.

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter.

Fluid Specifications

Engine Oil Capacity:

3.5 US quarts (3.3 L) with filter change

Primary Chaincase Oil Capacity:

2.6 US quarts (2.5 L)

Transmission Oil Capacity:

2.8 US quarts (2.6 L)

Brake Fluid Type:

DOT 4 (check specific model recommendations)

Fork Oil Type:

Harley-Davidson Fork Oil (e.g., SAE 15W, or refer to manual for exact type and quantity)

Known Issues

Common Wear Items:

Clutch friction plates, drive belt, wheel bearings, tires, brake pads.

Potential Electrical:

Wiring harness integrity, regulator/rectifier, starter solenoid (especially on older models).

Engine Maintenance:

Regular decarbonization, especially of the exhaust valves and ports, can prolong engine life.

Part Numbers

Oil Filter Example:

Harley-Davidson 63731-39B (or equivalent, consult manual for exact fitment)

📚 Vehicle History

Brand Heritage

Heritage Summary:

Harley-Davidson boasts a long and storied history, dating back to 1903, synonymous with American motorcycle culture and the V-twin engine.

Model Evolution

Electra Glide Lineage:

The Electra Glide, introduced in 1965, revolutionized long-distance motorcycle touring, becoming the quintessential American touring machine. The FLHTC represents a refined iteration of this iconic lineage.

Production

Manufacturing Location:

United States (Various Harley-Davidson facilities)

🏆 Awards & Recognition

Recognitions

Model Recognition:

While specific awards for the 2006 FLHTC are not widely publicized, the Electra Glide model line consistently receives accolades for its touring capabilities and comfort from motorcycle publications and rider communities.

Ratings

Rider Satisfaction:

The FLHTC is generally highly regarded for its comfort, stability, and classic styling by its owners.