Harley Davidson FLSTF Fat Boy Softail 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTF Fat Boy Year: 2006 Platform: Softail Vehicle Type: Cruiser Motorcycle Codes Vin Prefix: 1HD1 👋 Introduction Market Position Segment: Cruiser Target Audience:...

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标签: 2006 Fat Boy FLSTF Harley Davidson Misc Motorcycle Motorcycles Softail

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLSTF Fat Boy

Year:

Platform:

Softail

Vehicle Type:

Cruiser Motorcycle

Codes

Vin Prefix:

👋 Introduction

Market Position

Segment:

Cruiser

Target Audience:

Harley-Davidson owners, independent repair shops, technicians

Competitive Analysis

Competitors:

Indian Chief, Victory Kingpin, Honda Shadow, Yamaha V-Star

Key Features

Vehicle Description:

Iconic styling, comfortable riding position, powerful V-twin engine, known for its robust build and distinctive appearance

Manual Value Proposition:

Empowers owners and technicians with the knowledge to perform maintenance, diagnostics, and repairs, ensuring longevity and optimal performance of the FLSTF Fat Boy

📋 Manual Details

Coverage Areas

Engine Overhaul:

Complete

Transmission Repair:

Complete

Electrical System Diagnosis:

Comprehensive

Chassis And Suspension:

Complete

Braking System:

Complete

Fuel System And Emissions:

Complete

Body And Trim:

Complete

Maintenance Procedures:

Detailed

Troubleshooting Guides:

Extensive

Page Count

Estimated Pages:

Over 800

Manual Type

Type:

Service Manual / Workshop Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Twin Cam 88B V-Twin (1450cc), ignition, fuel injection, cooling, lubrication, exhaust

Transmission:

5-speed Cruise Drive, clutch, primary drive, final drive

Electrical System:

Battery, charging system, ignition system, lighting, instrumentation, starting system, security system

Chassis:

Frame, front suspension (telescopic fork), rear suspension (monoshock swingarm), wheels, tires

Brakes:

Front and rear hydraulic disc brakes, ABS (if equipped)

Fuel System:

Fuel tank, fuel pump, fuel injectors, throttle body, emissions controls

Bodywork:

Fenders, fuel tank, seat, handlebars, controls, covers

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, lubrication points, chain/belt adjustment, brake inspection

Engine Rebuild:

Top-end overhaul, bottom-end overhaul, piston and ring replacement, valve service, timing procedures

Transmission Overhaul:

Gearbox disassembly and reassembly, clutch service, bearing replacement

Electrical Diagnostics:

Wiring diagrams, component testing, fault code interpretation, troubleshooting logic

Suspension Service:

Fork seal replacement, shock absorber service, linkage lubrication

Brake System Repair:

Brake pad replacement, caliper service, hydraulic system bleeding, rotor replacement

Fuel System Cleaning:

Injector cleaning, throttle body cleaning, fuel filter replacement

Tire And Wheel Service:

Tire mounting and balancing, wheel bearing replacement

Technical Depth

Depth:

Comprehensive factory-level repair and diagnostic information

Detail Level:

Step-by-step instructions, torque specifications, special tool requirements, diagnostic charts

📊 Manual Specifications

File Format

Searchable:

Yes (text-based PDF)

Resolution:

High-quality, clear images and diagrams

Print Quality

Scalability:

Printable at any size without loss of quality

Binding Type

Binding:

N/A (PDF format)

Paper Type

Paper Type:

N/A (PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Harley-Davidson Twin Cam 88B

Displacement:

1450cc (88 cubic inches)

Configuration:

Air-cooled, 45-degree V-twin

Bore X Stroke:

3.75 in x 4.00 in (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead valves (OHV), 2 valves per cylinder

Performance

Horsepower Est:

Approx. 65-70 HP (at crank)

Torque Est:

Approx. 80-85 lb-ft (at crank)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane recommended

Oil Capacity

Engine Oil Capacity:

4.0 US qt (3.8 L) with filter change

Oil Type

Recommended Oil:

Harley-Davidson SYN3 (20W-50) or equivalent motorcycle-specific V-twin oil

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Gear Ratios:

1st: 9.31, 2nd: 6.45, 3rd: 4.77, 4th: 3.88, 5th: 3.15

Clutch:

Wet, multi-plate

Final Drive:

Belt Drive

Features

Transmission Oil Capacity:

24 US oz (0.7 L)

Transmission Oil Type:

Harley-Davidson Formula+, Formula+ V-Twin Transmission Lubricant, or equivalent

📐 Dimensions

Exterior

Overall Length:

93.3 in (2370 mm)

Overall Width:

36.0 in (914.4 mm)

Overall Height:

49.4 in (1254.8 mm)

Wheelbase:

63.4 in (1610 mm)

Ground Clearance:

4.7 in (119 mm)

Weights

Dry Weight:

677 lbs (307 kg)

Gross Vehicle Weight Rating Gvwr:

1160 lbs (526 kg)

Payload Capacity:

483 lbs (219 kg)

Fuel Capacity:

5.0 US gal (18.9 L)

Wheels Tires

Front Tire Size:

130/90B16 67H

Rear Tire Size:

150/80B16 71H

Front Wheel Type:

Polished solid aluminum disc wheel

Rear Wheel Type:

Polished solid aluminum disc wheel

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle)

Active Features

Braking System:

Dual-action, four-piston front caliper, two-piston rear caliper; hydraulic front and rear disc brakes. Optional ABS available on some models.

Lighting:

Halogen headlamp, stop/tail lights, amber front and rear turn signals

Passive Features

Chassis Design:

Sturdy steel frame provides stability and handling

Security System:

Factory-installed H-D Datalink immobilizer security system with siren (standard on most 2006 models)

💡 Technology Features

Infotainment

Audio System:

Optional accessory audio systems were available from the dealer.

Instrumentation:

Analog speedometer, tachometer, fuel gauge, voltmeter, oil pressure indicator, and indicator lamps.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature for the 2006 model year.

Connectivity

Diagnostics:

Utilizes a Delphi Electronic Control Module (ECM) for engine management, accessible via diagnostic tools (covered in manual).

🔧 Maintenance

Service Intervals

First Service:

1000 miles (1600 km) or 6 months, whichever comes first

Subsequent Service:

Every 5000 miles (8000 km) or 12 months, whichever comes first

Engine Oil Change Interval:

Every 5000 miles (8000 km) or 12 months

Primary Chain Tensioner Check:

Every 2500 miles (4000 km) or 6 months

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 (20W-50) or equivalent motorcycle-specific V-twin oil meeting Harley-Davidson specifications

Transmission Oil:

Harley-Davidson Formula+ or equivalent

Primary Chain Case Oil:

Harley-Davidson Formula+ or equivalent

Brake Fluid:

DOT 4

Fork Oil:

Refer to manual for specific grade (typically 10W or 15W)

Known Issues

Primary Chain Tensioner Wear:

Hydraulic tensioner can wear out, leading to noise and potential chain damage. Regular inspection recommended.

Cam Chain Tensioner Wear:

Similar to primary tensioner, cam chain tensioners can wear on early Twin Cam engines, though the 88B has a different setup than the 88A. Manual covers inspection and replacement.

Crankshaft Position Sensor Failure:

Can cause intermittent starting issues or stalling.

Idle Air Control Valve Issues:

Can lead to rough idle or stalling.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson Motor Company, established in 1903, is an iconic American motorcycle manufacturer with a rich history of innovation and cultural impact.

Model Evolution

Fat Boy Introduction:

The Fat Boy model was first introduced in 1990 as part of the FXST line, characterized by its distinctive solid-cast aluminum disc wheels and fat tires.

Flstf Development:

The FLSTF is a variation of the Softail chassis, which debuted in 1984, featuring a hidden rear monoshock suspension system that mimics the appearance of a hardtail frame.

Production

Production Years Flstf:

1990 - Present (with various engine and feature updates)

Manufacturing Location:

United States

🏆 Awards & Recognition

Recognitions

Cultural Impact:

The Fat Boy is widely recognized as a cultural icon, heavily featured in media and admired for its classic styling and V-twin rumble.

Ratings

Owner Satisfaction:

Consistently high owner satisfaction ratings within the cruiser segment, attributed to its iconic styling, engine performance, and build quality.