2006 Harley Davidson FXD DYNA Super GLIDE Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXD Dyna Super Glide Year: 2006 Codes Engine Family Code: TC88 (Twin Cam 88) Generation Drivetrain Generation: Dyna Platform 👋 Introduction Market Position...

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标签: 2006 FXD DYNA Super GLIDE Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FXD Dyna Super Glide

Year:

Codes

Engine Family Code:

TC88 (Twin Cam 88)

Generation

Drivetrain Generation:

Dyna Platform

👋 Introduction

Market Position

Motorcycle Segment:

Cruiser, specifically the Dyna line, known for its custom styling and V-twin performance.

Competitive Analysis

Key Competitors:

Indian Chief, Victory Kingpin, custom choppers, other cruiser manufacturers of the era.

Key Features

Model Distinctiveness:

The Dyna Super Glide offered a balance of classic Harley-Davidson styling with modern performance and handling improvements over older platforms.

Manual Value Proposition:

Provides the detailed, authoritative information necessary for owners and independent mechanics to maintain and repair the motorcycle to factory specifications.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, maintenance, and repair for the 2006 Harley-Davidson FXD Dyna Super Glide.

Page Count

Estimated Page Count:

Approximately 600+

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Print (expected for this era, but digital versions may exist)

File Format:

Likely a printable PDF or physical book. Searchable text is a strong possibility for digital versions.

Print Quality:

Typically high quality with clear diagrams and text for factory manuals.

Binding Type:

Spiral-bound or perfect-bound for easy lay-flat use in a workshop environment.

Paper Type:

Durable paper stock designed to withstand shop use and oil/grease contamination.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, internal components, cylinder heads, pistons, crankshaft, camshafts, timing, lubrication system.

Fuel System:

Fuel injection (EFI) system, throttle body, injectors, fuel pump, fuel pressure regulator, fuel tank, fuel lines.

Ignition System:

Ignition module, spark plugs, ignition coils, wiring.

Transmission:

5-speed Cruise Drive transmission, clutch assembly, primary drive, final drive belt, gear shifting mechanisms.

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting (headlight, taillight, signals), instrumentation, horn.

Chassis Suspension:

Frame, front fork (telescopic), steering assembly, rear suspension (shock absorbers, swingarm), wheel bearings.

Braking System:

Front and rear brake calipers, master cylinders, brake lines, rotors, brake fluid specifications and bleeding procedures.

Wheels Tires:

Wheel types, tire specifications, pressure recommendations, wheel balancing, tire replacement.

Bodywork Fittings:

Fenders, fuel tank, seat, handlebars, controls, fairings (if applicable), exhaust system.

Diagnostics Troubleshooting:

Fault codes, diagnostic procedures, common problem identification and solutions.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, spark plug replacement, chain/belt adjustment and lubrication.

Engine Overhaul:

Complete engine rebuilds, including piston ring replacement, valve lapping, seal replacement, and torque specifications for all fasteners.

Transmission Service:

Clutch service, primary chain adjustment, transmission fluid changes, seal replacements.

Electrical Diagnostics:

Troubleshooting electrical faults, testing components, wiring harness repair, charging system analysis.

Brake System Maintenance:

Brake pad replacement, caliper service, master cylinder replacement, brake line bleeding, brake fluid flush.

Suspension Fork Service:

Front fork seal replacement, oil changes, rear shock absorber removal and installation.

Fuel System Cleaning:

Throttle body cleaning, fuel injector testing and cleaning (where applicable), fuel filter replacement.

Wheel Tire Replacement:

Tire mounting and balancing, wheel bearing inspection and replacement.

Exhaust System Service:

Exhaust pipe and muffler replacement, gasket inspection.

Technical Depth

Depth Of Information:

Extensive, covering everything from basic owner maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures.

Precision Level:

Detailed torque specifications for all fasteners, clearances, and measurements required for precise assembly and adjustment.

Diagnostic Capabilities:

Includes methods for diagnosing electronic and mechanical issues, often referencing specific Harley-Davidson diagnostic tools or procedures.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin, four-stroke

Engine Displacement:

1449 cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

9.2:1

Valve Train:

Overhead valve (OHV), 2 valves per cylinder, pushrod actuated

Cooling System:

Air-cooled

Lubrication System:

Dry sump with integrated oil tank

Performance

Horsepower Approx:

65-70 HP (at crankshaft, estimated)

Torque Approx:

75-80 ft-lbs (at crankshaft, estimated)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) with single 45mm throttle body

Fuel Type:

Unleaded gasoline, minimum 87 octane

Fuel Tank Capacity:

4.0 US gallons (15.1 liters)

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission

Primary Drive:

Multi-plate wet clutch, chain drive

Final Drive:

Belt drive (70-tooth rear pulley, 32-tooth front pulley typical)

Features

Transmission Fluid Type:

Harley-Davidson proved primary lubricant (e.g., Formula+, SYN3, or equivalent)

Transmission Fluid Capacity:

3.0 US quarts (2.8 liters) for primary/transmission (separate oil sump)

📐 Dimensions

Exterior

Length Approx:

91.5 inches (2324 mm)

Seat Height Laden Approx:

25.1 inches (638 mm)

Ground Clearance Approx:

4.8 inches (122 mm)

Weights

Dry Weight Approx:

615 lbs (279 kg)

Gross Vehicle Weight Rating Gvwr:

1045 lbs (474 kg)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Motorcycles are not typically rated by governmental agencies like NHTSA for crash safety in the same way as cars. Focus is on design and intended use.

Active Features

Braking System Type:

Dual disc front brakes, single disc rear brake with hydraulic actuation.

Anti Lock Braking System ABS:

Optional on some 2006 models, but not standard on all FXD Dyna Super Glide variants.

Passive Features

Lighting System:

Halogen headlight, incandescent tail/brake lights and turn signals for high visibility.

💡 Technology Features

Infotainment

Audio System:

Optional radio and speaker systems were available on some Dyna models, but basic models were often without. This manual would cover their installation and repair if equipped.

Driver Assistance

Cruise Control:

Not typically a standard feature on the 2006 FXD Dyna Super Glide; often an aftermarket or dealer-installed option.

Connectivity

Diagnostic Ports:

Features a diagnostic connector (e.g., 4-pin Deutsch connector) for use with Harley-Davidson diagnostic software (e.g., Digital Technician).

🔧 Maintenance

Service Intervals

First Service Mileage:

1000 miles (1600 km)

Subsequent Service Mileage:

Every 5000 miles (8000 km) or annually, whichever comes first.

Fluid Specifications

Engine Oil Type:

Harley-Davidson 20W50 SYN3 Synthetic or H-D 20W50 conventional oil (check owner's manual for exact specification)

Engine Oil Capacity:

3.5 US quarts (3.3 liters) with filter change

Brake Fluid Type:

DOT 4 (or specified by Harley-Davidson)

Known Issues

Common Wear Items:

Clutch plates, primary chain tensioner (especially earlier versions of the auto-tensioner), wheel bearings, fork seals.

Potential Electrical Issues:

Wiring harness chafing, voltage regulator failure, stator issues can occur with age and mileage.

Engine Performance Notes:

The Twin Cam 88 is known for its torque and character, but some owners might experience vibrations or seek performance upgrades detailed in aftermarket resources.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Harley-Davidson is an iconic American motorcycle manufacturer with a history dating back to 1903, renowned for its V-twin engines and cruiser lifestyle.

Model Evolution

Dyna Platform Introduction:

The Dyna platform was introduced in 1991, evolving over the years with chassis and engine updates. The Twin Cam 88 engine replaced the Evolution engine in 1999 for the Dyna line.

Production

Manufacturing Location:

Milwaukee, Wisconsin, USA (primary)

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Dyna platform has consistently been praised for its blend of classic Harley styling and modern performance, making it a popular choice for customization and general riding.