Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson owners, DIY mechanics, and customizers
Competitors:
Other custom-style cruisers, including models from Indian Motorcycle, Victory Motorcycles, and Japanese manufacturers in a similar displacement class.
Vehicle Design:
Minimalist, bobber-inspired styling with a low-slung profile, drag handlebars, and solo seat.
Manual Value Proposition:
Provides the necessary technical data for owners to maintain and repair their FXDBI, promoting self-sufficiency and cost savings.
General Coverage:
Comprehensive service, maintenance, and repair
Type:
Service and Repair Manual
Format:
Printed/Digital (likely PDF, based on description)
Engine:
Twin Cam 96 (1584cc) engine, including disassembly, assembly, inspection, and tuning
Fuel System:
Fuel injection (EFI), throttle body, fuel pump, injectors, and fuel tank servicing
Ignition System:
Ignition module, spark plugs, coils, and timing
Transmission:
6-speed Cruise Drive transmission, clutch, primary drive, and final drive maintenance and repair
Electrical System:
Wiring diagrams, battery, charging system, lighting, starting system, and accessory circuits
Brakes:
Front and rear brake systems, including hydraulic lines, calipers, rotors, and master cylinders
Suspension:
Front fork (including telescopic fork servicing) and rear shock absorber systems
Frame And Body:
Frame inspection, chassis components, bodywork, fenders, and seating
Wheels And Tires:
Wheel bearing maintenance, tire replacement, and balancing
Exhaust System:
Exhaust pipe and muffler inspection and replacement
Maintenance:
Routine maintenance, oil changes, filter replacements, lubrication, and seasonal storage
Troubleshooting:
Diagnostic procedures and symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components and systems
Rebuilds:
Engine and transmission rebuild procedures
Diagnostics:
Electrical system diagnostics, including use of diagnostic tools (if applicable to the era)
Depth:
From basic fluid changes to complete engine and transmission overhauls
Detail Level:
Detailed exploded views, torque specifications, and clearances
Digital Format:
PDF (searchable text highly probable)
Print Quality:
High-resolution scans suitable for printing individual pages or the entire manual
Binding Type:
N/A (for digital), likely saddle-stitched or perfect bound for printed versions
Paper Type:
N/A (for digital), typically durable paper for printed manuals
Engine Type:
Air-cooled, Twin Cam 96
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Valvetrain:
Overhead valve (OHV), 4 valves per cylinder
Horsepower:
Approx. 65-70 HP (factory figures may vary)
Torque:
Approx. 85-90 lb-ft @ 3200 RPM (factory figures may vary)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil or equivalent (refer to manual for specific SAE viscosity)
Oil Capacity:
3.5 US qt (3.3 L) with filter change
Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.312, 2nd: 6.410, 3rd: 4.747, 4th: 3.847, 5th: 3.205, 6th: 2.790 (typical ratios, refer to manual for exact figures)
Clutch Type:
Wet, multi-plate, manual engagement
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt drive, 32/66 ratio
Transmission Oil Type:
Harley-Davidson Formula + Transmission Lubricant or HD 360 Motor Oil (check manual for specific recommendations)
Transmission Oil Capacity:
1 US qt (0.95 L)
Crash Test Ratings:
N/A (Motorcycles are not typically rated by NHTSA or IIHS in the same manner as cars)
Braking System:
Hydraulic disc brakes front and rear
ABS:
Optional (check specific model configuration)
Lighting:
Halogen headlamp, LED taillight and brake light
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months for routine checks and fluid changes (refer to manual for detailed schedule)
Primary Chain Case Oil:
Harley-Davidson Primary Chain Case Lubricant or HD Formula + (check manual)
Primary Chain Case Oil Capacity:
2.5 US qt (2.4 L)
Fork Oil:
Refer to manual for specific type and weight (e.g., Harley-Davidson Type E or equivalent)
Typical Concerns:
Potential for starter solenoid issues, stator failure, and primary cover leaks are commonly reported by owners of this era of Harley-Davidsons. Vibration can also be a characteristic, though rubber mounting mitigates it.
Fuel System Maintenance:
Regular fuel filter replacement and cleaning of the throttle body are important for maintaining optimal performance with EFI systems.
Legacy:
Harley-Davidson, established in 1903, is an iconic American motorcycle manufacturer with a rich history in cruiser and touring segments.
Dyna Lineage:
The Dyna platform, introduced in 1991, is known for its rubber-mounted powertrain, providing a smoother ride compared to earlier rigid-mount Big Twins. The Street Bob variant emphasizes a minimalist, custom aesthetic.
Manufacturing Location:
United States (typically York, Pennsylvania or Milwaukee, Wisconsin)
