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Harley Davidson FXDC Dyna Super Glide Custom 2006 Service and Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDC Dyna Super Glide Custom Year: 2006 Codes Model Code: FXDC Vin Code: 1HD1 👋 Introduction Market Position Market Segment: Cruiser Motorcycle, Custom...
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类型: Motorcycle
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斯库: 480084
Harley Davidson FXDC Dyna Super Glide Custom 2006 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDC Dyna Super Glide Custom
Year:
2006
Codes
Model Code:
FXDC
Vin Code:
1HD1
👋 Introduction
Market Position
Market Segment:
Cruiser Motorcycle, Custom Styling segment of the Harley-Davidson lineup.
Competitive Analysis
Competitors 2006:
Other Harley-Davidson Dyna models, Indian Chief, Victory Kingpin, custom choppers, and some Japanese cruisers with similar displacement and styling.
Key Features
Styling:
Custom styling cues, often including a fat front tire, unique paint schemes, and chrome accents, distinguishing it from other Dyna models.
Riding Experience:
Comfortable for cruising, with a relaxed riding position suitable for long-distance travel, embodying the classic Harley-Davidson V-twin experience.
📋 Manual Details
Coverage Areas
Market Coverage:
North America (primarily, with general global applicability)
Page Count
Page Count:
Approximately 400-500 pages (estimated for a complete service manual)
Manual Type
Manual Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
Print (likely spiral-bound for lay-flat use in a workshop)
📖 Manual Coverage
Systems Covered
Engine Systems:
Twin Cam 88 Engine, fuel injection (EFI), ignition system, exhaust system, cooling system (air-cooled)
Transmission Drivetrain:
5-speed Cruise Drive Transmission, clutch system, primary drive, final drive (belt drive)
Chassis Suspension:
Frame, front fork assembly (2006 Dyna Fat Bob style fork), rear suspension (shocks), swingarm, wheel bearing maintenance
Braking System:
Front and rear disc brakes, hydraulic system, brake fluid specifications, caliper service
Electrical System:
Battery, charging system (alternator, regulator), starting system, lighting system (headlight, taillight, turn signals), ignition switch, wiring diagrams, fuse box, diagnostics
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, throttle body, sensors (MAP, IAT, TPS)
Bodywork Fittings:
Fenders, fuel tank mounting, seat, handlebars, controls, instrument cluster, fairings (if applicable), saddlebags (if equipped), decorative elements
Procedures Included
Maintenance Procedures:
Routine inspections, oil changes, filter replacements (oil, air, fuel), spark plug service, brake fluid flush, tire pressure checks, chain/belt adjustment (belt adjustment for this model)
Repair Procedures:
Engine disassembly and reassembly, transmission overhaul, clutch replacement, suspension component repair, brake caliper rebuild, electrical component troubleshooting and replacement, fuel system component repair
Troubleshooting:
Diagnostic flowcharts, common problem identification, electrical fault finding, engine performance issues, braking system concerns
Diagnostics:
OBD-II (On-Board Diagnostics) system access and interpretation for Harley-Davidson (requires specific diagnostic tools, manual will detail codes and their meanings), sensor testing and calibration
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed wiring diagrams and troubleshooting guides.
📊 Manual Specifications
File Format
File Format Details:
Print format, typically on durable paper stock suitable for workshop environments. Searchable text and high-resolution diagrams are expected in high-quality reproductions.
Print Quality
Print Quality:
Professional, high-resolution printing of diagrams, schematics, and text. Expect clear, crisp reproduction of factory-level detail.
Binding Type
Binding Type:
Spiral-bound or lay-flat binding for ease of use on a workbench.
Paper Type
Paper Type:
Durable, semi-gloss or matte finish paper to resist grease and wear in a workshop setting.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, Twin Cam 88
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Performance
Horsepower Est:
Approx. 60-65 HP (at crankshaft, manufacturer data varies)
Torque Est:
Approx. 75-80 lb-ft (at crankshaft, manufacturer data varies)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
Ignition System
Ignition Type:
Dual-fire, crank-mounted, electronic ignition
Oil System
Oil Capacity:
3.0 US quarts (2.8 L) with filter change
Oil Type Spec:
Harley-Davidson SYN3 (Synthetic) SAE 20W50 or equivalent API SG certified motorcycle oil
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive
Optional
Optional Transmission:
N/A for this model year, 5-speed was standard.
Features
Primary Drive:
97T, enclosed chain, 2.285:1 ratio
Final Drive:
32T / 65T, 2.031:1 ratio, belt drive
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Syn3 or equivalent V-Twin transmission fluid SAE 75W-90, API GL-5
Fluid Capacity
Transmission Fluid Capacity:
26 oz. (0.77 L)
📐 Dimensions
Exterior
Length:
91.7 in. (2329 mm)
Width:
34.9 in. (886 mm)
Height:
48.0 in. (1219 mm)
Wheelbase:
63.5 in. (1613 mm)
Ground Clearance:
4.1 in. (104 mm)
Weights
Dry Weight Est:
616 lbs (279.4 kg)
Gross Vehicle Weight Rating Gvwr:
1050 lbs (476 kg)
Fuel Capacity
Fuel Tank Capacity:
5.0 US gallons (19 L)
Wheels Tires
Front Tire Size:
130/70R18
Rear Tire Size:
170/80R15
Front Wheel Size:
18 x 3.50 in.
Rear Wheel Size:
15 x 5.00 in.
Bolt Pattern:
5 x 4.5 in. (114.3 mm) - standard for many Harley-Davidson models
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles are not typically rated by organizations like NHTSA in the same way as cars. Safety is primarily determined by rider skill and adherence to road regulations.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) - Optional or standard depending on specific build/market for 2006 Dyna models. The manual will specify if it covers ABS systems.
Passive Features
Passive Safety Features:
Robust frame construction, compliant suspension, effective braking system (dual-disc front, single-disc rear). Rider protection is paramount and relies on rider-worn gear.
💡 Technology Features
Infotainment
Infotainment System:
Basic analogue instrumentation including speedometer, tachometer (optional on some models), fuel gauge, and indicator lights. No integrated infotainment system like modern motorcycles.
Driver Assistance
Driver Assistance Features:
N/A. Focus is on mechanical and electrical systems, not electronic rider aids beyond potential ABS.
Connectivity
Connectivity Features:
N/A. No Bluetooth, smartphone integration, or GPS as standard.
🔧 Maintenance
Service Intervals
First Service Mileage:
1,000 miles (1,600 km) or 6 months, whichever comes first. Includes oil change, primary chain adjustment, and general inspection.
Subsequent Service Mileage:
Every 5,000 miles (8,000 km) or 12 months. Includes oil change, filter replacement, inspection of various components, and adjustments as needed.
Brake Fluid Change Interval:
Every 24 months, regardless of mileage.
Fluid Specifications
Engine Oil Specification:
Harley-Davidson SYN3 SAE 20W50 or equivalent API SG, JASO MA certified motorcycle oil.
Primary Chain Case Fluid:
Harley-Davidson Primary Chain Lubricant or equivalent.
Brake Fluid Specification:
DOT 4 (Harley-Davidson recommends their own branded fluid).
Known Issues
Common Issues 2006 Dynas:
Potential for oil leaks (especially from pushrod tubes or rocker boxes), stator failure (leading to charging system issues), starter solenoid issues, and some electrical gremlins if wiring is compromised or modified.
Belt Drive Maintenance:
Regular inspection for tension and wear, proper cleaning and alignment are crucial for longevity. Belt replacement intervals are generally long but depend on riding conditions.
📚 Vehicle History
Brand Heritage
Brand Origins:
Founded in Milwaukee, Wisconsin, USA in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its V-twin engines and distinct styling.
Model Evolution
Dyna Lineage:
The Dyna platform was introduced in 1991, evolving from earlier Harley-Davidson models. The Super Glide Custom (FXDC) variant offers a more stylish and customized appearance compared to the base Super Glide.
Fx Series Evolution:
The FX designation has historically represented a blend of styling and performance within Harley-Davidson's range, often featuring larger wheels and more custom elements than the FL series.
Production
Production Years Fxdc:
The FXDC model itself has been produced with variations since the early 2000s, with 2006 being a significant year for the Twin Cam 88 platform.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson is consistently recognized for its brand heritage, lifestyle, and contribution to motorcycling culture, often winning awards for customer loyalty and community engagement.
Ratings
Motorcycle Publications:
The Dyna platform, including the Super Glide Custom, has received positive reviews from motorcycle publications for its blend of classic Harley styling and comfortable ride, often lauded for its customization potential.
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