2006 Harley Davidson SOFTAIL FLTRI Road GLIDE Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail FLTRI Road Glide Year: 2006 Chassis Code: FLTRI Product Type: Service Repair Manual 👋 Introduction Market Position Motorcycle Segment: Full-size touring motorcycle....

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类型: Motorcycle

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标签: 2006 FLTRI Harley Davidson Misc Motorcycle Motorcycles Road GLIDE SOFTAIL

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Softail FLTRI Road Glide

Year:

Chassis Code:

FLTRI

Product Type:

Service Repair Manual

👋 Introduction

Market Position

Motorcycle Segment:

Full-size touring motorcycle.

Target Audience:

Harley-Davidson Softail owners, independent motorcycle mechanics, and enthusiast DIYers.

Competitive Analysis

Competitors 2006:

Other large displacement touring motorcycles from American manufacturers and some European brands.

Key Features

Distinctive Features:

Road Glide fairing design, Softail chassis, Twin Cam engine, emphasis on long-distance touring comfort.

Manual Value Proposition

Why This Manual:

Essential for maintaining, diagnosing, and repairing the 2006 FLTRI Road Glide to factory specifications, ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Manual (FSM)

Language:

English

Format:

Estimated Page Count:

Approximately 800-1000 pages (typical for Harley-Davidson FSMs of this era, exact count not provided)

Digital Rights:

For personal use by the owner/technician.

📖 Manual Coverage

Systems Covered

Engine:

1450cc (88 cubic inch) Twin Cam 88B engine disassembly, assembly, inspection, and troubleshooting.

Fuel System:

Carburetor (CV type), fuel injection (EFI systems), fuel pump, fuel filter, and fuel tank.

Ignition System:

Ignition module, spark plugs, ignition coils, wiring, and troubleshooting.

Transmission:

5-speed constant mesh transmission, clutch assembly, primary drive, and drive belt maintenance.

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter motor), lighting (headlight, taillight, signals), instruments, horn, and related wiring diagrams.

Frame And Suspension:

Frame inspection and repair, front fork (tele-glide), rear shock absorbers, swingarm, and wheel bearings.

Braking System:

Front and rear brake calipers, master cylinders, brake lines, brake pads, rotors, and bleeding procedures.

Wheels And Tires:

Wheel removal and installation, tire mounting and balancing, spoke inspection.

Bodywork And Fairings:

Fairing removal and installation, saddlebags, fenders, fuel tank, and seat.

Controls:

Handlebar, controls, cables, and linkages.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain/belt adjustments, brake checks, and lubrication.

Troubleshooting:

Diagnostic charts, common problems and their solutions, symptom-based troubleshooting.

Repair:

Detailed step-by-step instructions for disassembly, repair, and reassembly of all major components.

Rebuilds:

Engine and transmission rebuilding procedures, including component tolerances and specifications.

Wiring Diagrams:

Comprehensive color-coded wiring diagrams for all electrical systems.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics for EFI and electrical systems, including sensor readings and fault code interpretation (where applicable).

Torque Specifications:

Detailed torque specifications for all critical fasteners.

Clearances And Tolerances:

Precise specifications for component clearances and wear limits.

Special Tools:

Identification and usage instructions for Harley-Davidson specific tools.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely, depending on the source OCR quality. Essential for efficient use.

Image Quality:

Recommended to use Adobe PDF Reader for optimal display of images and graphics.

Printable:

Yes, PDF format is generally printable.

Print Quality

Resolution:

High resolution images and diagrams expected for a factory service manual.

Binding Type

Binding:

N/A (PDF format)

Paper Type

Paper:

N/A (PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Twin Cam 88B

Displacement:

1450 cc (88 cubic inches)

Configuration:

Air-cooled, 45-degree V-twin

Bore X Stroke:

3.75 in x 4.00 in (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead valves (OHV), 2 valves per cylinder, pushrod actuated.

Cooling System:

Air-cooled

Performance

Horsepower Est:

Approximately 60-65 HP (at crankshaft, unconfirmed)

Torque Est:

Approximately 75-80 lb-ft (at crankshaft, unconfirmed)

Fuel System

Fuel Delivery System Fltri:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 89 octane (USA)

Lubrication System

Oil Type:

Harley-Davidson recommended V-Twin specific 20W-50 synthetic motorcycle oil.

Oil Capacity W Filter Change:

3.0 US quarts (2.8 Liters)

🔧 Transmission

Standard

Transmission Type:

5-Speed Cruise Drive

Gear Ratios:

1st: 9.270, 2nd: 6.450, 3rd: 4.750, 4th: 3.750, 5th: 3.150 (typical for this era, confirm in manual)

Primary Drive:

Duplex chain, compensator sprocket, and clutch

Final Drive:

Belt drive, 32 tooth front pulley, 66 tooth rear pulley (typical, confirm)

Features

Clutch Type:

Wet, multi-plate

Transmission Oil Type:

Harley-Davidson Genuine Formula Transmission and Primary Chain Case Lubricant or equivalent.

Transmission Oil Capacity:

24 US fluid ounces (0.71 Liters)

📐 Dimensions

Exterior

Length:

90.4 in (2296 mm)

Width:

37.6 in (955 mm)

Height:

52.6 in (1336 mm)

Seat Height Laden:

27.4 in (696 mm)

Ground Clearance:

5.1 in (130 mm)

Weights

Dry Weight:

680 lbs (308 kg)

Gross Vehicle Weight Rating Gvwr:

Not specified, but typically around 1160 lbs (526 kg)

Fuel Capacity:

5.0 US gallons (18.9 Liters)

Cargo

Saddlebag Capacity:

Approx. 2.26 cu ft total (70 liters)

🛡️ Safety Features

Ratings

Safety Standards:

Adheres to DOT and relevant motorcycle safety regulations for its production year.

Active Features

Braking System Type:

Dual disc front, single disc rear, hydraulic actuation.

Anti Lock Braking System ABS:

ABS was an optional feature on the 2006 FLTRI. Confirm if the specific model is equipped.

Passive Features

Lighting:

Halogen headlight, LED taillight, amber turn signals.

Chassis Stability:

Softail frame provides a rigid platform, contributing to stability.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM/WB radio with cassette or CD player and handlebar-mounted controls. May include cruise control interface.

Speakers:

Fairing-mounted speakers.

Driver Assistance

Cruise Control:

Electronic cruise control was a common option on touring models like the Road Glide.

Connectivity

Diagnostic Ports:

Data link connector (DLC) for diagnostic tools (e.g., Harley-Davidson Digital Technician).

🔧 Maintenance

Service Intervals

Initial Service:

500 miles (800 km) - includes engine oil change, primary chain case oil change, inspection of all fasteners, controls, and brake systems.

Routine Maintenance:

Every 5,000 miles (8,000 km) or annually: engine oil and filter change, check primary chain tension, inspect brake pads and fluid, check tire pressure and wear, lubricate pivot points.

Transmission Service:

Every 10,000 miles (16,000 km) or every two years: change transmission and primary chain case lubricant.

Belt Drive Inspection:

Inspect belt for wear and alignment every 5,000 miles. Check tension according to manual specifications.

Fluid Specifications

Engine Oil Specification:

Harley-Davidson V-Twin Synthetic 20W-50

Primary Oil Specification:

Harley-Davidson Genuine Formula Transmission and Primary Chain Case Lubricant

Transmission Oil Specification:

Harley-Davidson Genuine Formula Transmission and Primary Chain Case Lubricant

Brake Fluid Specification:

DOT 4 brake fluid

Known Issues

Cam Chain Tensioners:

Early Twin Cam 88 engines (prior to some 2002 models) had issues with hydraulic cam chain tensioners. The 2006 model typically uses updated internal spring-loaded tensioners or has been retrofitted.

Oil Leaks:

Common areas for leaks can include primary gasket, transmission seals, and rocker box gaskets. Manual will detail inspection and sealing procedures.

Idle Control Module Ics:

Some EFI models can experience idle issues. Manual will cover diagnostics for the Idle Speed Control (ISC) motor and related components.

📚 Vehicle History

Brand Heritage

Harley Davidson Legacy:

Over a century of motorcycle manufacturing, known for iconic V-twin engines and touring capabilities.

Model Evolution

Softail Platform:

The Softail line, introduced in 1984, features a hidden rear suspension to mimic the appearance of a hardtail frame.

Road Glide Introduction:

The Road Glide styling, characterized by its frame-mounted fairing, was introduced earlier in Harley-Davidson's history and has been a popular touring model.

Twin Cam 88 Era:

The Twin Cam 88 engine, introduced in 1999, replaced the Evolution engine, offering increased displacement and improved performance.

Production

Production Location:

York, Pennsylvania, USA and Milwaukee, Wisconsin, USA.

🏆 Awards & Recognition

Recognitions

Brand Reputation:

Harley-Davidson consistently ranks high in customer satisfaction for cruiser and touring segments.

Ratings

Industry Reviews 2006:

The 2006 Softail models, including the Road Glide variant, were generally well-received for their comfort, styling, and the updated Twin Cam engine.

Certifications

Emissions Compliance:

Compliant with EPA emissions standards for the 2006 model year.