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2006 Harley Davidson Softail Models Service Repair Manual + Electrical Diagnostics Manual (Free Preview Highly Detailed FSM Total 1195 Pages Searchable Bookmarked)

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The 2006 Softail models represent a sophisticated evolution of the iconic cruiser, known for their distinctive styling and powerful V-twin engines. These motorcycles, including variants such as the FLSTC Heritage...
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2006 Harley Davidson Softail Models Service Repair Manual + Electrical Diagnostics Manual (Free Preview Highly Detailed FSM Total 1195 Pages Searchable Bookmarked)
The 2006 Softail models represent a sophisticated evolution of the iconic cruiser, known for their distinctive styling and powerful V-twin engines. These motorcycles, including variants such as the FLSTC Heritage Softail, FLSTF Fat Boy, FLSTN Softail Deluxe, FLSTSC Softail Springer Classic, FXST Softail Standard, FXSTD Softail Deuce, and FXSTS Springer Softail, are powered by air-cooled Twin Cam 88 engines, typically displacing 96 cubic inches. They feature a 5-speed transmission and a robust chassis designed for comfortable long-distance riding and a smooth aesthetic, mimicking the appearance of a hardtail frame. The legacy of craftsmanship is evident in these models, which continue to be celebrated for their engineering quality and the unique riding experience they offer. This comprehensive workshop service and repair manual, along with its electrical diagnostics component, provides in-depth guidance for owners, DIY mechanics, and professional technicians. Spanning 1195 pages and presented in English, it covers all aspects of maintenance, repair, overhaul, and restoration for the 2006 Softail range. Detailed procedures for major systems including the engine, fuel system (both carbureted and EFI), transmission, chassis, and electrical components are meticulously explained. The manual includes extensive troubleshooting guides, clear diagrams, torque specifications, maintenance schedules, and electrical schematics, making it an indispensable resource for ensuring the optimal performance and longevity of your Softail.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model Family:
Softail
Year:
2006
Codes
Chassis Codes Common:
FLSTC, FLSTF, FLSTN, FLSTSC, FXST, FXSTD, FXSTS, FLSTFSE
👋 Introduction
Market Position
Target Audience:
Motorcycle owners, DIY mechanics, professional service technicians
Competitive Analysis
Dealer Equivalent:
Same type of service manual used by local dealers
Key Features
Digital Benefits:
Instant download, searchable, bookmarked, printable, cost savings compared to physical manuals and dealer labor
Completeness:
The manual is described as 'COMPLETE' and covers everything needed to repair, maintain, rebuild, refurbish, or restore the motorcycle.
📋 Manual Details
Coverage Areas
Manual Title:
2006 Harley-Davidson Softail Models Service Repair Manual + Electrical Diagnostics Manual
Covered Models List:
FLSTC Heritage Softail, FLSTC Heritage Softail Classic, FLSTF Fat Boy, FLSTFSE Screamin Eagle Fat Boy, FLSTN Softail Deluxe, FLSTSC Softail Springer Classic, FXST Softail Standard, FXSTD Softail Deuce, FXSTS Springer Softail
Page Count
Total Pages:
1195
Manual Type
Type:
Workshop Service and Repair Manual, Electrical Diagnostics Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Major Systems:
Maintenance, Chassis, Engine, Fuel System, Starter, Drive, Transmission, Electrical, Fuel Injection, TSM & TSSM, Starting & Charging, Instruments, Engine Management (Carbureted & EFI), Wiring
Specific Engine Components:
Cylinder heads, pistons, connecting rods, crankshaft, camshafts, valve train, oil pump, cooling system (air-cooled, but includes oil cooler if equipped)
Specific Fuel System Components:
Carburetor (Mikuni BST or Keihin CV depending on model variation), fuel injection throttle body, injectors, fuel pump, fuel pressure regulator, fuel lines
Specific Transmission Components:
Gear sets, shift drum, shift forks, mainshaft, countershaft, clutch components, primary drive components
Specific Electrical Components:
Ignition system, charging system (stator, regulator/rectifier), starter motor, battery, lights, instruments, switches, relays, fuses, security system (TSM/TSSM)
Chassis Components:
Frame, front forks (including Springer front end for FXSTS), rear suspension (shock absorbers, swingarm), wheels, hubs, steering head, brakes (calipers, rotors, master cylinders), controls (handlebars, levers, foot controls).
Bodywork:
Fenders, fuel tank, seat, side covers, fairings (if applicable), lighting components.
Procedures Included
Repair Procedures:
Complete tear down and rebuild, overhaul, troubleshooting, repair, maintenance, refurbishment, restoration
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, error code interpretation (if applicable to the system), wiring diagrams for fault finding
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, air filter service, brake fluid flush, chain adjustment, tire pressure checks, battery maintenance, clutch and throttle cable adjustments
Rebuild Procedures:
Engine top-end and bottom-end rebuilds, transmission overhaul, brake caliper overhaul, fork seal replacement, wheel bearing replacement
Installation Procedures:
Installation of accessories, replacement of major components, timing adjustments
Technical Depth
Depth:
Comprehensive; includes pictures, part diagrams, torque specs, maintenance schedules, troubleshooting guides, electrical schematics
Detail Level:
Includes detailed step-by-step instructions with supporting visuals, torque specifications for all critical fasteners, component tolerances, and diagnostic flowcharts.
Wiring Diagrams:
Detailed electrical schematics with component locations and wire colors are included for comprehensive electrical diagnostics.
📊 Manual Specifications
File Format
Searchability:
Searchable Text
Bookmarked:
Clickable Bookmarks
Print Quality
Printability:
Printable without restriction
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 88
Displacement Common:
96 cubic inches (1584cc) for Twin Cam 88 B engines (some models might have Twin Cam 95 variants or Screamin' Eagle versions with higher displacement)
Performance
Engine Type:
Air-cooled, pushrod V-twin
Horsepower Approx:
60-70 HP (model and tune dependent)
Torque Approx:
75-85 ft-lbs (model and tune dependent)
Cooling Method:
Air-cooled
Fuel System
Fuel Delivery Options:
Carbureted (CV carb) and Electronic Fuel Injection (EFI - Sequential Port Fuel Injection)
Carburetor Model Typical:
Keihin CV (Constant Velocity) or Mikuni BST
Efi System Type:
Sequential Port Fuel Injection (SPI)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Clutch Type:
Multi-plate wet clutch
Features
Primary Drive:
Duplex chain, compensator sprocket, and primary reduction gear
📐 Dimensions
Exterior
General Style:
Cruiser
Wheelbase Range Approx:
64.5 - 65.5 inches (model dependent)
Weights
Dry Weight Range Approx:
645-700 lbs (model dependent)
Gvwr Approx:
900-950 lbs (model dependent)
Gvw Approx:
900-950 lbs (model dependent)
🛡️ Safety Features
Ratings
Safety Features Focus:
Emphasis on mechanical systems, rider control, and electrical diagnostics for safe operation
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Passive Features
Lighting System:
Headlight, taillight, brake light, turn signals, and accessory lighting
💡 Technology Features
Infotainment
Audio Systems:
Optional audio systems available on some models, not standard across all
Driver Assistance
Rider Aids:
Basic systems; focus is on mechanical and electrical functionality, not electronic rider aids like ABS or traction control (unless specified for a particular model variant).
Connectivity
Diagnostic Tools:
The manual details diagnostics for the Engine Control Module (ECM) and other electronic modules via standard Harley-Davidson diagnostic procedures.
🔧 Maintenance
Service Intervals
Typical Interval:
5,000-10,000 miles (detailed schedule in manual)
Specific Tasks:
Spark plug replacement (typically every 10,000 miles), belt inspection/replacement (drive belt), brake pad inspection.
Fluid Specifications
Engine Oil:
Typically 20W50 Harley-Davidson motorcycle oil or equivalent (check manual for specific grade and capacity)
Primary Chain Case Oil:
Harley-Davidson primary chain case lubricant or equivalent
Transmission Oil:
Harley-Davidson transmission lubricant or equivalent
Brake Fluid:
DOT 4
Coolant:
N/A (Air-cooled engines)
Known Issues
Common Topics In Manual:
Carburetor tuning (CV carb), EFI system diagnostics, starter clutch wear, primary chain adjustment, clutch adjustment, suspension maintenance, electrical component troubleshooting (TSM/TSSM issues).
Specific Electrical Troubleshooting:
TSM/TSSM (Turn Signal Modulator/Smart Security System) diagnostics, ignition coil testing, crank position sensor issues, starting system circuit failures.
Common Engine Topics:
Tappet adjustments, cam support plate inspection, primary drive chain tension, clutch disc wear.
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company
Model Evolution
Softail Concept:
Softail frames are designed to mimic the appearance of a hardtail frame while incorporating hidden rear shock absorbers for a smoother ride.
Production
Platform Introduction:
The Softail platform has a long history, with the 2006 models representing a mature and refined iteration.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Harley-Davidson motorcycles are globally recognized for their iconic styling, V-twin engines, and the 'Harley lifestyle'.
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