This manual covers the 2006 motorcycle, a model renowned for its iconic American styling and V-twin engine. Available in various configurations including the XL1200C Custom, XL1200L Low, XL1200R Roadster, XL883 Low, XL883C Custom, and XL883R, these motorcycles feature an Evolution V-Twin engine with either carbureted or Electronic Sequential Port Fuel Injection, depending on the specific variant. The line, with its lineage dating back to 1957, offers a blend of classic cruiser aesthetics and performance, making it a popular choice for riders seeking a customizable and reliable machine.
This comprehensive Factory Service Repair Workshop Manual, presented in English, provides detailed guidance for the maintenance, repair, and troubleshooting of your 2006. It includes step-by-step instructions, technical specifications, and diagnostic procedures for all major systems, including the chassis, engine, fuel system, transmission, and electrical components. Dedicated sections on electrical diagnostics cover starting and charging, instruments, engine management, and wiring systems, ensuring that both do-it-yourself enthusiasts and professional mechanics have the resources needed to keep their in optimal condition. The manual also features high-quality diagrams and exploded views to aid in understanding complex procedures.
Model Variants:
XL1200C Sportster Custom, XL1200L Sportster Low, XL1200R Sportster Roadster, XL883 Sportster Low, XL883C Sportster Custom, XL883R Sportster
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics seeking comprehensive repair and maintenance information for their 2006 Harley-Davidson Sportster.
Value Proposition:
Provides factory-level technical data at an inexpensive cost, empowering owners to maintain and repair their motorcycles efficiently, saving on labor costs.
Ease Of Use:
Easy-to-read text, clear diagrams, and step-by-step instructions enhance usability for all skill levels.
Delivery Method:
Instant download, eliminating postage and packaging delays and costs.
Primary Coverage:
Complete factory service repair workshop manual for 2006 Harley-Davidson Sportster models.
Secondary Coverage:
Includes dedicated Electrical Diagnostic Manual sections.
Page Count:
Not specified in product information.
Manual Type:
Factory Service Repair Workshop Manual & Electrical Diagnostic Manual
Main Sections:
Maintenance, Chassis, Engine, Fuel System, Electric Starter, Drive/Transmission, Electrical.
Electrical Diagnostic Sections:
Starting & Charging, Instruments, TSM & TSSM, Engine Management, Wiring.
General Procedures:
Step-by-step instructions, complete disassembly procedures, troubleshooting, repair, maintenance.
Diagnostic Procedures:
Diagnostic procedures for electrical systems including engine management and starting/charging.
Depth Of Coverage:
Comprehensive, covering every detail from basic maintenance to complete rebuilds, suitable for DIY and experienced mechanics.
Visual Aids:
Top quality diagrams, highly detailed exploded pictures.
Compatibility:
All Versions of Windows & Mac
Printability:
All pages are printable.
Text Searchability:
Implied searchability due to PDF format, aiding in quick information retrieval.
Binding Type:
Not Applicable (Digital Download)
Paper Type:
Not Applicable (Digital Download)
Software Requirements:
Adobe PDF Reader, WinZip
Engine Type:
Evolution V-Twin (Air-Cooled)
Engine Displacement Xl883:
883 cc (53.7 cu in)
Engine Displacement Xl1200:
1200 cc (73.2 cu in)
Horsepower Xl883:
Approx. 53 HP @ 6000 RPM (estimated for reference, manual will have precise specs).
Torque Xl883:
Approx. 54 lb-ft @ 3500 RPM (estimated for reference, manual will have precise specs).
Horsepower Xl1200:
Approx. 65 HP @ 6000 RPM (estimated for reference, manual will have precise specs).
Torque Xl1200:
Approx. 72 lb-ft @ 3500 RPM (estimated for reference, manual will have precise specs).
Fuel Delivery Xl1200C Xl883C Xl1200R:
Electronic Sequential Port Fuel Injection (ESPFI) (Standard for these models)
Fuel Delivery Xl883 Xl883R Xl1200L:
Carbureted (Keihin CV 40mm) (Standard for these models, though some late production or specific market variations might differ, manual will clarify).
Ignition System:
High-performance electronic ignition system.
Transmission Type:
5-speed constant mesh, helical gear.
Clutch Type:
Wet, multi-plate.
Drive Type:
Belt Drive (Primary), Chain Drive (Final)
Gear Ratios:
Specific gear ratios for each model variant will be detailed in the manual.
Transmission Fluid Type:
Refer to manual for specific Harley-Davidson or API GL-4 SAE 80W-90 specification.
Wheelbase Xl883 Xl883R:
Approx. 56.5 inches (1435 mm) (manual will have precise figures).
Wheelbase Xl1200C Xl1200L Xl1200R Xl883C:
Approx. 57.5 inches (1460 mm) (manual will have precise figures).
Seat Height Laden Xl883 Xl883R:
Approx. 27.3 inches (693 mm) (manual will have precise figures).
Seat Height Laden Xl1200C Xl1200L Xl1200R Xl883C:
Approx. 26.5 inches (673 mm) for 'Low' models, and higher for others (manual will have precise figures).
Dry Weight Xl883:
Approx. 520 lbs (236 kg) (manual will have precise figures).
Dry Weight Xl1200:
Approx. 540-560 lbs (245-254 kg) (manual will have precise figures).
Safety Ratings:
Not applicable for motorcycles in the same way as cars; manual will cover braking system performance and maintenance.
Braking System Front:
Single 300mm (11.8 in) disc, 4-piston caliper (standard for all 2006 Sportsters).
Braking System Rear:
260mm (10.2 in) disc, 2-piston caliper (standard for all 2006 Sportsters).
Lighting:
Halogen headlamp, various indicator and tail lights. Manual covers bulb types and replacement.
Instrumentation:
Analog speedometer, tachometer (on some models), odometer, trip meter, indicator lamps. Manual covers diagnostics for all instruments.
Electronic Aids:
Limited electronic rider aids; focus is on mechanical reliability and rider control. Manual covers engine management system diagnostics.
Security System:
Some models equipped with the TSM (Turn Signal Security Module) or TSSM (Turn Signal Security Module) which also functions as an immobilizer. Manual provides detailed diagnostic information.
Oil Change Interval:
Typically every 5,000 miles or annually, whichever comes first. Manual will provide exact intervals.
Primary Chain Tensioner Inspection:
Regular inspection is crucial, especially on earlier models. Manual will detail inspection and adjustment procedures.
Spark Plug Replacement:
Typically every 10,000 - 15,000 miles. Manual will specify recommended plug type and gap.
Engine Oil Type:
Harley-Davidson recommends specific V-Twin engine oil (e.g., SAE 20W-50). Manual will provide precise specification and capacity.
Primary Chain Case Oil:
Dedicated primary lubricant. Manual will specify type and capacity.
Transmission Oil:
Refer to manual for specific Harley-Davidson or API GL-4 SAE 80W-90.
Brake Fluid:
DOT 4 recommended for hydraulic brake systems. Manual will confirm specification.
Primary Chain Tensioner:
Early hydraulic tensioners could wear out and require replacement with updated designs. Manual covers inspection and replacement.
Carburetor Tuning Xl883:
Carbureted models may require periodic adjustment for optimal performance and emissions. Manual provides tuning procedures.
Electrical Connections:
Corrosion on connectors can be an issue. Manual's electrical section provides diagnostic and cleaning guidance.
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, renowned for its V-twin engines and cruiser style.
Sportster Lineage:
The Sportster line, introduced in 1957, is one of Harley-Davidson's longest-running models, evolving from a sport-oriented bike to a classic cruiser with distinct styling cues.
Production Era:
The 2006 models represent a mature generation of the Sportster, building upon decades of development. Key changes in this era included the transition towards fuel injection on many models.
Model Recognition:
The Harley-Davidson Sportster is a consistently popular model, recognized for its classic styling, V-twin sound, and customizability. Specific awards for the 2006 model year are not detailed in product information but its enduring appeal speaks to its market success.
