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Harley Davidson Sportster Roadster XL883R 2006 Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster Roadster Model Code: XL883R Year: 2006 Codes Vin Prefix: 1HD1 👋 Introduction Market Position Market Segment: Performance-oriented cruiser/standard motorcycle. Competitive Analysis Competitors...
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类型: Motorcycle
厂商:
斯库: 420187
Harley Davidson Sportster Roadster XL883R 2006 Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Sportster Roadster
Model Code:
XL883R
Year:
2006
Codes
Vin Prefix:
1HD1
👋 Introduction
Market Position
Market Segment:
Performance-oriented cruiser/standard motorcycle.
Competitive Analysis
Competitors 2006:
Other sportier cruiser offerings from American V-twin manufacturers and some Japanese brands, though the XL883R had a distinct character.
Key Features
Sportster Roaster Identity:
The Roadster variant focused on a more aggressive riding posture and improved handling compared to standard Sportsters, featuring dual front disc brakes and a more upright riding position.
Manual Value Proposition:
Essential resource for owners and technicians to maintain, diagnose, and repair the XL883R, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service and repair instructions for the Harley-Davidson Sportster Roadster XL883R 2006 model.
Page Count
Page Count Estimate:
Approximately 400-600 pages (typical for a full factory service manual).
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, disassembly, assembly, inspection, lubrication, cooling system, fuel system, ignition system, exhaust system, engine management.
Transmission:
Clutch, gearbox, primary drive, final drive, lubrication, adjustments, overhaul.
Chassis:
Frame, suspension (front and rear forks, shocks), steering, wheels, tires, braking system (front and rear), controls.
Electrical:
Wiring diagrams, battery, charging system (alternator, regulator), ignition system, lighting, instrumentation, starting system, switches, fuses, relays.
Fuel System:
Carburetor (likely Keihin CV40 for this model), fuel tank, fuel lines, fuel pump (if applicable), fuel filter.
Bodywork:
Body panels, fenders, seat, handlebars, controls, lighting fixtures, trim.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush, spark plug replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major components and systems, including engine rebuild, transmission overhaul, suspension repair, brake system service.
Diagnostics:
Diagnostic charts, electrical system testing, component testing procedures.
Technical Depth
Depth:
Factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic adjustments to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Print Quality Recommendation:
High-resolution for clear diagrams and text when printed.
Binding Type
Binding Type:
Not applicable for digital format, but original manual would typically be saddle-stitched or perfect bound.
Paper Type
Paper Type:
Not applicable for digital format, but original manual typically printed on durable, matte paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
883 cc (53.9 cubic inches)
Bore X Stroke:
3.00 in. x 3.5625 in. (76.2 mm x 90.4875 mm)
Compression Ratio:
8.8:1
Valve Train:
Pushrod-actuated, overhead valves, 2 valves per cylinder
Cylinder Material:
Cast Iron
Cylinder Head Material:
Aluminum
Performance
Horsepower Estimate:
Approximately 50-55 HP (at crankshaft, depending on tuning and specific model variations)
Torque Estimate:
Approximately 55-60 ft-lbs (at crankshaft)
Fuel System
Fuel Delivery:
Carbureted (likely Keihin CV40)
Fuel Type:
Unleaded gasoline, minimum 91 octane (AKI)
Fuel Tank Capacity:
3.1 gallons (11.7 L)
Lubrication
Oil Capacity With Filter:
3.0 US quarts (2.8 L)
Recommended Oil Viscosity:
SAE 20W50 (Harley-Davidson recommended for air-cooled V-twins)
Oil Filter Part Number Example:
Harley-Davidson 63796-77A (or equivalent aftermarket)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Primary Drive:
Duplex chain, wet clutch
Final Drive:
Belt drive
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Specific ratios vary by model year, but are detailed within the manual.
Transmission Fluid Type:
Harley-Davidson primary chaincase lubricant or equivalent API GL-4, SAE 85W-140 gear oil.
Transmission Fluid Capacity:
20-24 US fluid ounces (0.6-0.7 L)
📐 Dimensions
Exterior
Length:
Approximately 88.5 inches (2248 mm)
Width:
Approximately 34.6 inches (879 mm)
Height:
Approximately 48.3 inches (1227 mm)
Seat Height Laden:
Approximately 29.5 inches (750 mm)
Weights
Dry Weight:
Approximately 510 lbs (231 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 930 lbs (422 kg)
Payload Capacity:
Approximately 420 lbs (190 kg)
Wheelbase:
Approximately 60.0 inches (1524 mm)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles are not typically rated by NHTSA for crash safety in the same way as cars. Safety relies on design, rider skill, and rider protective gear.
Active Features
Braking System:
Dual 292mm front discs with 4-piston calipers, single 292mm rear disc with 2-piston caliper.
Suspension:
Adjustable front forks and rear shock absorbers contribute to stable handling.
Passive Features
Frame:
Steel, cradle frame design.
Lighting:
Halogen headlamp, LED taillight/stoplight, amber front and rear turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: Speedometer, tachometer, odometer, trip meter, indicator lamps. No integrated audio or navigation systems typically found on this model.
Driver Assistance
Driver Assistance Features:
None (standard for this era of motorcycle)
🔧 Maintenance
Service Intervals
First Service Mileage:
1,000 miles (1,600 km) or 6 months
Subsequent Service Mileage:
Every 5,000 miles (8,000 km) or 12 months thereafter.
Oil Change Interval:
Every 2,500-5,000 miles (4,000-8,000 km) or 6-12 months, depending on usage and oil type.
Fluid Specifications
Front Fork Oil Type:
Harley-Davidson Type 'E' or equivalent motorcycle fork oil (specific viscosity detailed in manual)
Front Fork Oil Capacity:
Approximately 9.8 US fl oz (290 ml) per fork leg (check manual for exact spec)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, fork seals due to high-performance use.
Potential Electrical:
Occasional issues with voltage regulator or stator on earlier Evolution models, though less common by 2006. Carburetor adjustment may be needed with age.
Drive Belt:
Belt tension and alignment are critical; wear can occur if not properly maintained. Belt replacement intervals are typically long but depend on riding conditions.
📚 Vehicle History
Brand Heritage
Harley Davidson Heritage:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer with a rich history of V-twin engines and a distinct cultural identity.
Model Evolution
Sportster Lineage:
The Sportster line, introduced in 1957, has evolved significantly, with the XL883R representing a more performance-oriented iteration of the classic Sportster platform in the mid-2000s.
Production
Production Location:
York, Pennsylvania, USA (Harley-Davidson assembly plant)
🏆 Awards & Recognition
Recognitions
Awards Recipients:
Harley-Davidson motorcycles, including Sportster variants, have consistently received accolades for their style, performance, and iconic status within the motorcycling community. Specific awards for the 2006 XL883R model are not prominently documented but it was well-regarded for its sporty handling within the Sportster line.
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