Target Audience:
Harley-Davidson owners seeking to perform their own maintenance and repairs, independent repair shops, enthusiasts.
Differentiation:
Offers a higher level of detail and factory-specific procedures than generic aftermarket manuals.
Comprehensiveness:
Covers every aspect of the motorcycle from routine checks to full engine rebuilds.
Accuracy:
Provides factory-accurate specifications, procedures, and torque values.
Illustrations:
Includes detailed diagrams, exploded views, and photographs to guide repairs.
Powertrain:
Engine, Transmission, Primary Drive, Clutch, Final Drive
Chassis:
Frame, Suspension (Front & Rear), Steering, Wheels, Tires
Braking System:
Front & Rear Brakes, Master Cylinders, Calipers, Lines, ABS (if equipped)
Electrical System:
Ignition System, Charging System, Starting System, Lighting, Instrumentation, Battery, Fuses, Relays, ECU (ECM)
Fuel System:
Fuel Tank, Fuel Pump, Fuel Lines, Fuel Injection System (EFI) or Carburetor (depending on specific model variant)
Exhaust System:
Exhaust Pipes, Mufflers, Catalytic Converter (if applicable)
Body And Fairings:
Fairings, Saddlebags, Fenders, Seat, Handlebars, Controls
Diagnostics:
Troubleshooting Procedures, Diagnostic Trouble Codes (DTCs), Fault Finding Charts
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Chain Adjustment, Tire Pressure Checks, Brake Pad Inspection
Major Repairs:
Engine Overhaul, Transmission Rebuild, Fork Seal Replacement, Shock Absorber Service, Electrical Component Replacement
Troubleshooting:
Step-by-step diagnostic flows for common and uncommon issues
Component Removal And Installation:
Detailed instructions for disassembling and reassembling all major components
Specifications And Tolerances:
Torque values, clearances, fluid capacities, electrical values
Depth:
Comprehensive: from basic rider maintenance to complete engine and transmission overhauls.
Diagnostic Capability:
Advanced diagnostic procedures, including wiring diagrams and troubleshooting trees for electronic systems.
Digital Format Quality:
High-resolution scans with searchable text (if digital), clear diagrams and illustrations.
Print Quality:
Professional printing with durable paper, clear text, and high-quality image reproduction.
Binding:
Staple-bound or perfect-bound for durability and ease of use in a workshop environment.
Paper Quality:
Heavy-duty paper stock, often coated or laminated to resist grease and shop fluids.
Engine Type:
Air-cooled, Twin Cam 88B®
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1 (typical)
Valve Train:
OHV, 2 valves per cylinder
Horsepower:
Approx. 65-70 HP (at crankshaft, typical for model year)
Torque:
Approx. 75-80 ft-lbs @ 3200 RPM (typical for model year)
Fuel Delivery:
Fuel Injection (Electronic Sequential Port Fuel Injection - ESPFI) or Carburetor (VTwin 40mm CV Carburetor - verify specific model variant)
Fuel Type:
Unleaded Gasoline, Minimum Octane Rating 91
Oil Type:
Harley-Davidson 20W50 Synthetic or equivalent
Oil Capacity:
Approximately 4 quarts (3.8 Liters) with filter change
Transmission Type:
5-speed Manual
Gear Ratios:
1st: 9.312, 2nd: 6.743, 3rd: 4.786, 4th: 3.797, 5th: 3.225 (Typical ratios, may vary slightly)
Optional Transmission:
N/A for this model year and trim
Primary Drive:
Patented double-sided, rubber-mounted, single-row, primary chain
Final Drive:
Belt Drive (71-tooth, 1-inch wide)
Transmission Fluid Type:
Harley-Davidson Formula + Transmission, Lubricant, or equivalent
Transmission Fluid Capacity:
Approximately 22-24 fl. oz. (0.65 - 0.71 L)
Length:
Approx. 93.9 in. (2385 mm)
Width:
Approx. 36.7 in. (932 mm)
Height:
Approx. 54.5 in. (1384 mm)
Wheelbase:
Approx. 63.5 in. (1613 mm)
Ground Clearance:
Approx. 5.1 in. (130 mm)
Dry Weight:
Approx. 752 lbs. (341 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1240 lbs. (562 kg)
Payload Capacity:
Approx. 488 lbs. (221 kg)
Saddlebag Capacity:
Integrated hard saddlebags (capacity not typically quantified in liters, but substantial for touring).
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash test ratings like automobiles. Safety is primarily addressed through design and active/passive features.
Braking System:
Integrated braking system (front and rear brake levers operate both brakes), optional Anti-lock Braking System (ABS).
Lighting:
Halogen headlight, LED taillight and brake light, front and rear turn signals.
Tires:
Tubeless tires designed for stability and grip.
Frame Construction:
Steel frame designed for stability and rider comfort.
Ergonomics:
Designed for long-distance comfort and control.
Audio System:
Factory-installed AM/FM/WB radio with CD player and CB/Intercom compatibility (may vary by specific sub-model or optional equipment).
Speakers:
Integrated fairing speakers.
ABS:
Optional Anti-lock Braking System (ABS) available on some configurations.
Cruise Control:
Standard cruise control on the Electra Glide Standard model.
Initial Service:
500 miles (800 km) - typically includes oil change, primary chaincase inspection/adjustment, and general check.
Regular Oil Change:
Every 5,000 miles (8,000 km) or annually, whichever comes first (engine oil and filter).
Transmission Oil Change:
Every 10,000 miles (16,000 km) or bi-annually.
Primary Chaincase Oil Change:
Every 5,000 miles (8,000 km) or annually.
Spark Plug Replacement:
Every 10,000 miles (16,000 km) or as needed.
Drive Belt Inspection:
Inspect at every 5,000 mile service for wear and proper tension.
Engine Oil Part Number:
Harley-Davidson Genuine SYN3® 20W50 (or equivalent approved 20W50)
Engine Oil Filter Part Number:
Harley-Davidson 63796-77A (Chrome) or 63731-99 (Black) (Verify for specific model variant)
Transmission Fluid Part Number:
Harley-Davidson Formula + Transmission, Lubricant (Part No. 99847-03)
Primary Chaincase Fluid Part Number:
Harley-Davidson Formula + Transmission, Lubricant (Part No. 99847-03)
Cam Chain Tensioners:
Early Twin Cam models (pre-2007) used plastic cam chain tensioners that could wear prematurely, leading to noise or failure. This manual will detail inspection and replacement procedures, potentially recommending upgraded hydraulic tensioners.
Rocker Box Gaskets:
Occasional oil leaks from rocker box gaskets can occur, especially with age or heat cycling. Manual will cover replacement.
Idle Control Module:
Some models may experience issues with the idle air control (IAC) motor or related components affecting idle quality. Diagnostic procedures will be covered.
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, renowned for its V-twin engines and touring motorcycles.
Electra Glide Lineage:
The Electra Glide is a flagship touring model with a lineage tracing back to the 1960s, evolving with technological advancements while retaining its classic cruiser aesthetic.
Twin Cam Era:
The 2006 model year falls within the Twin Cam 88® engine era, representing a significant technological leap for Harley-Davidson in terms of performance and reliability.
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA (Assembly Plants)