Harley Davidson Touring Models 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Models Year: 2006 Codes Product Sku Identifier: HD2006TOURINGSVC Generation Era Designation: Eighth Generation (2000-2008) 👋 Introduction Market Position Target Audience: Harley-Davidson owners,...

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类型: Motorcycle

斯库: 545138

标签: 2006 Harley Davidson Misc Motorcycle Motorcycles Touring Models

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Touring Models

Year:

Codes

Product Sku Identifier:

HD2006TOURINGSVC

Generation

Era Designation:

Eighth Generation (2000-2008)

👋 Introduction

Market Position

Target Audience:

Harley-Davidson owners, independent motorcycle repair shops, and DIY enthusiasts.

Competitive Analysis

Value Proposition:

Provides essential, factory-accurate information for maintaining and repairing complex Harley-Davidson touring motorcycles, often surpassing aftermarket alternatives in detail.

Key Features

Electrical Diagnostics Focus:

Dedicated sections for in-depth electrical troubleshooting, crucial for complex touring models.

Completeness:

Covers a wide range of mechanical and electrical systems, offering a holistic approach to motorcycle maintenance.

📋 Manual Details

Coverage Areas

Primary Coverage:

Harley-Davidson Touring Motorcycles

Specific Models Covered:

Electra Glide Standard, Electra Glide Classic, Street Glide, Road King, Road Glide

Included Supplements:

Electrical Diagnostics, Flhcuse Service Supplement

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Classification:

Factory Service Manual / Repair Manual

Language

Primary Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (Twin Cam 88, Twin Cam 96), Transmission (5-speed Cruise Drive), Drivetrain (primary drive, final drive)

Chassis And Suspension:

Frame, Forks (Telescopic), Rear Suspension (Air Adjustable Shocks), Swingarm, Wheels, Tires, Brakes (Front and Rear Disc)

Electrical And Ignition:

Battery, Charging System (Alternator, Regulator), Ignition System (Electronic), Lighting System, Gauges and Instruments, Audio System, Security System (H-D Smart Security System)

Fuel And Exhaust:

Fuel Injection (EFI - Delphi), Fuel Tank, Fuel Pump, Exhaust System

Bodywork And Fittings:

Fairings (Batwing, Tour-Pak), Saddlebags, Seats, Handlebars, Controls

Procedures Included

Diagnostic Procedures:

Troubleshooting guides, DTC (Diagnostic Trouble Code) lookup and interpretation, Electrical system diagnostics, Fuel system diagnostics

Maintenance Procedures:

Routine maintenance, Fluid changes (engine oil, transmission oil, primary chaincase oil, brake fluid), Filter replacements (oil, air), Spark plug service, Belt inspection and adjustment

Repair And Rebuild:

Engine disassembly and assembly, Transmission overhaul, Brake system repair, Suspension component replacement, Electrical component repair and replacement

Assembly Disassembly:

Complete step-by-step instructions for major component removal and installation.

Technical Depth

Diagnostic Capability:

Advanced electrical diagnostics, including wiring diagrams and component testing procedures.

Repair Scope:

Comprehensive rebuild procedures for engine and transmission components.

Information Level:

Factory-level technical specifications, torque values, and service limits.

📊 Manual Specifications

File Format

Document Type:

Searchability:

Searchable text for quick information retrieval.

Print Quality

Scalability:

High-resolution, printable pages suitable for home or professional printing.

Binding Type

Physical Format Preference:

Digital (PDF) - No physical binding type applies, but designed for easy digital navigation.

Paper Type

Physical Format Preference:

Digital (PDF) - No physical paper type applies.

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Twin Cam

Displacement Variants:

Typically 88 cubic inches (1450cc) and 96 cubic inches (1584cc) for 2006 models.

Engine Configuration:

45-degree V-Twin, pushrod actuated overhead valves

Cooling Method:

Air-cooled

Performance

Horsepower Range Typical:

65-75 HP (approximate, depending on exact displacement and tuning)

Torque Range Typical:

85-95 lb-ft (approximate, depending on exact displacement and tuning)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI), typically Delphi system.

Fuel Type:

Unleaded gasoline, minimum 87 octane.

🔧 Transmission

Standard

Transmission Type:

5-speed Cruise Drive

Optional

Alternative Transmissions:

Not applicable for stock 2006 Touring models.

Features

Clutch Type:

Wet, multi-plate

Gear Ratios:

Specific ratios are detailed within the manual for each gear (e.g., 1st: 9.312, 2nd: 6.459, 3rd: 4.797, 4th: 3.840, 5th: 3.146 - actual values may vary slightly based on specific model/year details within the manual).

Transmission Fluid Spec:

Harley-Davidson Formula+ (or equivalent API GL-4, SAE 75W-90 gear oil for some applications, check manual for definitive spec).

📐 Dimensions

Exterior

Wheelbase:

Approximately 63.5 inches (1613 mm) - Varies slightly by model.

Seat Height:

Approximately 27.3 inches (693 mm) unladen - Varies slightly by model.

Weights

Dry Weight:

Approximately 700-800 lbs (318-363 kg) - Varies significantly by model and installed accessories.

Gross Vehicle Weight Rating Gvwr:

Typically around 1200-1300 lbs (544-590 kg) - Varies by model.

Cargo

Saddlebag Capacity:

Integral to model design, significant internal volume (specific cubic feet/liters detailed in manual).

Tour Pak Capacity:

Optional accessory, provides substantial additional lockable storage.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Motorcycles typically do not undergo standardized crash testing like passenger cars. Safety is determined by design and rider control.

Active Features

Braking System:

Dual 32mm, 4-piston front calipers with 11.5 inch (292mm) floating rotors; Dual 32mm, 4-piston rear caliper with 11.5 inch (292mm) fixed rotor. Anti-lock Braking System (ABS) available on select models.

Lighting:

Halogen headlight, auxiliary passing lamps (on some models), LED tail/stop lights, front and rear turn signals.

Passive Features

Frame Construction:

Steel, powder-coated for durability and strength.

Security:

Factory-installed H-D Smart Security System with proximity-based fob for arming/disarming and immobilizer. Some models may have standard keyed ignition.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM stereo radio with CD player, often featuring weather band and CB/intercom capabilities on higher-trim models.

Display:

Analog gauges for speedometer, tachometer, oil pressure, voltage, fuel level. LCD for odometer, trip meters, gear indicator, and diagnostic codes.

Driver Assistance

ABS Availability:

Anti-lock Braking System (ABS) was an optional feature on many 2006 Touring models, detailed in the manual if equipped.

Connectivity

Diagnostic Interface:

On-board diagnostics system accessible via a proprietary interface, requiring specific tools or knowledge for full access (covered in manual).

🔧 Maintenance

Service Intervals

First Service Mileage:

1000 miles (1600 km) or 6 months, whichever comes first.

Subsequent Service Mileage:

Every 5000 miles (8000 km) or 12 months for most routine checks and fluid changes. More detailed inspections are scheduled at higher mileage intervals (e.g., 10,000, 20,000 miles).

Fluid Specifications

Engine Oil Spec:

Harley-Davidson SYN3 (Synthetic) SAE 20W-50 motorcycle oil, or equivalent meeting Harley-Davidson specification.

Primary Chaincase Fluid Spec:

Harley-Davidson Formula+ (or equivalent Harley-Davidson primary lubricant).

Brake Fluid Spec:

DOT 4 (for ABS and non-ABS models, verify specific caliper requirements within manual).

Fork Oil Spec:

Harley-Davidson Type 'E' or 'B' (viscosity varies, e.g., 10W or 15W - refer to manual for specific model/fork type).

Known Issues

Cam Chain Tensioner Wear:

Early Twin Cam models (pre-2007) can experience wear on the plastic hydraulic cam chain tensioners, potentially leading to noise or failure. Manual will detail inspection and replacement.

Exhaust Flange Leaks:

Potential for exhaust leaks at cylinder head flanges due to heat cycles. Manual provides torque specs for proper sealing.

Electrical Connector Corrosion:

Exposure to elements can lead to corrosion in electrical connectors, causing intermittent issues. Manual's diagnostic section is critical here.

📚 Vehicle History

Brand Heritage

Founding:

Founded in 1903, Milwaukee, Wisconsin, USA. One of the oldest motorcycle manufacturers globally.

Brand Identity:

Renowned for its V-twin engines, distinctive styling, and a strong sense of American motorcycling culture.

Model Evolution

Touring Lineage:

The Touring line evolved from early large displacement models, consistently focusing on comfort, luggage capacity, and long-distance riding.

2006 Significance:

Represents a peak in the transition to fuel injection and the refinement of the Twin Cam platform, offering enhanced rider comfort and performance.

Production

Manufacturing Location:

Primarily manufactured at Harley-Davidson's York, Pennsylvania, and Kansas City, Missouri, plants.

🏆 Awards & Recognition

Recognitions

Brand Recognition:

Harley-Davidson consistently ranks high in owner satisfaction and brand loyalty surveys for its touring segment.

Ratings

Consumer Reports Standing:

While specific model ratings vary year-to-year, Harley-Davidson Touring models are generally recognized for comfort and long-distance capability, with reliability ratings often improving with proper maintenance.