🏷️ Basic Information

Make:

Husqvarna

Model:

TC / TE / SMR

Year:

2006

Product Name:

2006 Husqvarna TC TE SMR 250 400 450 510 Workshop Service Repair Manual Download PDF

Chassis Codes Implied:

TC250, TC400, TC450, TC510, TE250, TE400, TE450, TE510, SMR250, SMR400, SMR450, SMR510

👋 Introduction

Target Audience:

Husqvarna owners, independent repair shops, and mechanics specializing in off-road and supermoto motorcycles.

Value Proposition:

Provides critical information for DIY maintenance and repair, potentially saving significant costs compared to dealership service. Empowers owners with knowledge for optimal bike care.

Comprehensiveness:

Covers multiple model variants (TC, TE, SMR) and engine sizes (250, 400, 450, 510cc) within a single manual.

Diagnostic Support:

Includes a dedicated troubleshooting section to aid in diagnosing and resolving issues.

Technical Diagrams:

Likely includes detailed diagrams and illustrations essential for understanding complex procedures.

📋 Manual Details

Model Variants Covered:

Husqvarna TC (Competition Motocross), TE (Competition Enduro), SMR (Supermoto) models

Engine Variants Covered:

250cc, 400cc, 450cc, 510cc variants

Estimated Page Count:

High (Specific number not provided, but typical for a comprehensive workshop manual covering multiple models)

Manual Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

Compatibility:

All Versions of Windows & Mac

Software Requirements:

Adobe PDF Reader

📖 Manual Coverage

Engine Mechanical:

Top End, Crankshaft, Transmission, Disassembly, Lubrication System

Fuel System:

Fuel System, Cooling/Fuel System

Drivetrain:

Clutch, Gearshift Linkage, Final Drive

Chassis Suspension Steering:

Wheels/Tires, Rear Cover/Suspension/Steering, Frame/Body Panels

Brakes:

Brakes System

Electrical:

Wiring Diagrams, Electric Starter, Lights/Meters/Switches, Electrical System

Maintenance:

Scheduled maintenance, lubrication, fluid changes

Diagnostics:

Troubleshooting guide for common problems

Repair Overhaul:

Detailed disassembly, repair, and reassembly of engine and chassis components

Adjustments:

Adjustment procedures for various systems (e.g., clutch, brakes, suspension)

Depth Of Coverage:

Comprehensive; covers basic maintenance to full engine and chassis rebuilds, including electrical diagnostics.

📊 Manual Specifications

PDF Quality:

Assumed high quality for a professional workshop manual, likely searchable text with clear diagrams.

Print Ability:

Printable, allowing for physical copies for workshop use.

Binding Type Digital:

Not applicable (Digital download)

Paper Type Digital:

Not applicable (Digital download)

⚙️ Engine Specifications

Engine Type:

Four-stroke (typical for Husqvarna off-road/supermoto models of this era)

Engine Configurations:

Single-cylinder

Power Output Range:

Varied by displacement: ~27-35 HP for 250/400cc, ~35-45 HP for 450/510cc (estimated for the era, exact figures require model-specific lookups).

Fuel Delivery:

Likely Carburetor (Mikuni or Keihin common for these models), potentially early EFI on some variants not explicitly excluded.

Fuel Type:

Unleaded gasoline

🔧 Transmission

Transmission Type:

Manual

Gear Count:

Likely 5-speed or 6-speed, depending on the specific TC/TE/SMR model and variant.

Clutch Type:

Wet multi-plate clutch

📐 Dimensions

Dry Weight Range:

Approximately 240-260 lbs (109-118 kg) depending on model and engine size (est. for the era).

🛡️ Safety Features

Safety Certification:

Not applicable for a service manual itself, but covers procedures related to safe operation and maintenance of motorcycle safety systems.

Braking System:

Hydraulic disc brakes front and rear (standard for competition motorcycles).

Lighting System:

Headlight, taillight, brake light (required for street-legal TE/SMR variants).

💡 Technology Features

Infotainment System:

Not applicable to these competition-oriented motorcycles.

Assistance Features:

Not applicable (basic instrumentation only).

Connectivity Options:

Not applicable.

Dashboard Features:

Typically includes a speedometer (if street-legal), odometer, trip meter, and indicator lights (neutral, turn signals, oil pressure, high beam).

🔧 Maintenance

Oil Change Interval:

Varies significantly based on usage (motocross vs. enduro vs. supermoto) and operating conditions. Typically every 5-15 hours of operation or at least annually.

Air Filter Cleaning:

Frequent cleaning or replacement required, especially in dusty conditions. Daily or every few ride hours.

Spark Plug Replacement:

Typically recommended every 20-40 hours of operation, depending on plug type and usage.

Engine Oil Type:

High-quality synthetic motorcycle oil meeting JASO MA or MA2 specifications, SAE 10W-40 or 15W-50 often recommended (specific viscosity depends on climate).

Coolant Type:

Ethylene glycol-based antifreeze coolant mixed with distilled water (typically 50/50 ratio).

Brake Fluid Type:

DOT 4 or DOT 5.1 (refer to manual for exact specification).

Common Wear Items:

Clutch plates, brake pads, fork seals, swingarm bearings, wheel bearings, piston rings, valve stem seals due to high-performance off-road use.

Electrical System Reliability:

Older models can sometimes experience issues with stator windings, voltage regulators, or rectifier units if not properly maintained or if subjected to excessive stress.

Carburetor Tuning:

Carburetors may require periodic cleaning and adjustment for optimal performance, especially after storage or changes in altitude/temperature.

📚 Vehicle History

Brand Origin:

Swedish brand, historically known for its off-road motorcycles.

2006 Context:

Husqvarna's lineup in 2006 featured updated chassis and engines, aiming to remain competitive in motocross, enduro, and supermoto racing categories. The TC represented motocross, TE represented enduro, and SMR represented supermoto variants, often sharing core engine and chassis designs but differing in suspension, tires, and gearing.

Manufacturing Location:

Italy (Husqvarna motorcycles were manufactured in Italy during this period after ownership changes).

🏆 Awards & Recognition

Racing Heritage:

Husqvarna has a rich history in motorsports, and the TC, TE, and SMR models were designed for competitive performance in their respective disciplines.