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Jeep Liberty KJ 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Model Code: KJ Year: 2006 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Jeep Philosophy: Blends SUV practicality with Jeep's...
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Jeep Liberty KJ 2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Model Code:
KJ
Year:
2006
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Jeep Philosophy:
Blends SUV practicality with Jeep's off-road heritage
Competitive Analysis
Key Competitors 2006:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra
Key Features
Chassis Design:
Unibody construction for better on-road manners compared to body-on-frame siblings
Drivetrain Options:
Available in 4x2 (RWD) and 4x4 (Part-time Command-Trac or Full-time Selec-Trac II)
Off Road Capability:
Higher ground clearance and available low-range gearing (on 4x4 models) for moderate off-road use
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Repair, Reassembly
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (4x4 System)
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear, ABS)
Electrical:
Body Electrical, Powertrain Control Module (PCM), Sensors, Actuators, Lighting, Audio System, HVAC Controls
Body:
Exterior Body Panels, Interior Trim, Glass, Doors, Seats, Restraint Systems (Airbags)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Repair:
Component Removal & Installation, Component Rebuilding, System Troubleshooting
Diagnostics:
Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Diagnostic Procedures
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission overhaul)
Diagnostics Detail:
Wiring Diagrams, Pinout Data, Scan Tool Procedures, Component Testing Specifications
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Print Quality
Printability:
High (designed for printing individual sections or the entire manual)
Binding Type
Binding Recommendation:
Digital, can be printed and bound professionally or by user
Paper Type
Recommended Paper:
Standard printer paper for general use; heavier stock for frequently referenced sections
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.4L Inline-4 (World Engine)
Engine Code 4Cyl:
ED3
Displacement 4Cyl:
2378 cc (145 cu. in.)
Bore Stroke 4Cyl:
88 mm x 97 mm
Compression Ratio 4Cyl:
9.5:1
Horsepower 4Cyl:
150 hp @ 5800 rpm
Torque 4Cyl:
165 lb-ft @ 4000 rpm
Secondary Engine
Engine Type:
3.7L V6 (PowerTech)
Engine Code V6:
EHG
Displacement V6:
3701 cc (226 cu. in.)
Bore Stroke V6:
83 mm x 73 mm
Compression Ratio V6:
9.8:1
Horsepower V6:
205 hp @ 5800 rpm
Torque V6:
235 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug
🔧 Transmission
Standard
Transmission Type 4Cyl:
5-Speed Manual
Transmission Type V6:
4-Speed Automatic (42RLE)
Optional
Transmission Type 4Cyl Optional:
4-Speed Automatic (42RLE)
Features
4X4 System:
Command-Trac (Part-time 2-speed transfer case) or Selec-Trac II (Full-time 2-speed transfer case)
Fluid Specifications
Automatic Transmission Fluid:
Chrysler ATF+4 (Mopar Part Number: 05013457AA)
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
176.1 inches (4473 mm)
Width:
72.0 inches (1829 mm)
Height:
66.5 inches (1689 mm)
Ground Clearance:
8.1 inches (206 mm)
Interior
Passenger Volume:
Approx. 93.1 cu. ft. (2636 L)
Cargo
Cargo Volume Behind Rear Seat:
31.5 cu. ft. (892 L)
Cargo Volume Max:
65.7 cu. ft. (1859 L)
Weights
Curb Weight 4Cyl 4X2:
Approx. 3548 lbs (1609 kg)
Curb Weight V6 4X4:
Approx. 3983 lbs (1807 kg)
Towing Capacity:
Up to 3500 lbs (1588 kg) (with optional towing package)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver 2006:
★★★★☆ (4 Stars)
NHTSA Frontal Passenger 2006:
★★★★☆ (4 Stars)
NHTSA Side Driver 2006:
★★★★★ (5 Stars)
NHTSA Side Rear Passenger 2006:
★★★★★ (5 Stars)
NHTSA Rollover 2006:
★★★★☆ (4 Stars)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Standard Frontal Airbags, Optional Side Curtain Airbags
Seatbelts:
Three-point height-adjustable seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD Player, optional Premium Infinity Sound System with subwoofer
Navigation:
Optional dealer-installed navigation system
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional rear parking assist sensors
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack
🔧 Maintenance
Service Intervals
Oil Change Interval Synthetic:
7,500 miles or 6 months (whichever comes first) with synthetic oil
Oil Change Interval Conventional:
3,000 miles or 3 months (whichever comes first) with conventional oil
Air Filter Replacement:
Every 30,000 miles or as needed based on conditions
Spark Plug Replacement 4Cyl:
100,000 miles (Long-life, platinum or iridium)
Spark Plug Replacement V6:
100,000 miles (Long-life, platinum or iridium)
Coolant Flush:
Every 60,000 miles or 5 years
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (Recommended) or SAE 5W-30 Conventional
Engine Oil Capacity:
4.5 US quarts (4.3 L) for 2.4L, 4.5 US quarts (4.3 L) for 3.7L (with filter change)
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT 5/150 (Orange)
Brake Fluid Type:
DOT 3
Power Steering Fluid:
Chrysler Power Steering Fluid (Mopar Part Number: 04549621AC) or equivalent
Known Issues
Common Problems 4Cyl:
Oil leaks from valve cover gasket, oil filter adapter O-rings; potential timing chain issues if maintenance neglected
Common Problems V6:
Intake manifold gaskets prone to failure; exhaust manifold cracks; thermostat housing leaks
Common Problems Transmission:
Slipping or harsh shifting in the 42RLE automatic transmission, often due to solenoid issues or low fluid
Common Problems Suspension Steering:
Worn ball joints, tie rod ends, and sway bar links; noisy power steering pump
Common Problems Electrical:
Window regulator failures, HVAC blower motor resistor failures, faulty fuel pump modules
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep brand known for ruggedness and off-road capability since WWII
Model Evolution
Kj Generation:
First Generation (2002-2007), internal code KJ
Facelift Kj:
Minor facelift for the 2005 model year, affecting front/rear fascias and interior features, carried into 2006
Production
Assembly Location:
Toledo, Ohio, USA
Production Years Kj:
2002-2007
🏆 Awards & Recognition
Recognitions
Awards Listing:
While specific awards for the 2006 Liberty KJ are not prominently documented, it received generally positive reviews for its off-road capability within its class and comfortable ride compared to older Jeep models.
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