KIA Sorento 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Sorento Year: 2006 Codes Vehicle Platform: KM (Second Generation) 👋 Introduction Market Position Vehicle Segment: Mid-size SUV / Crossover SUV Target Audience: Families,...

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标签: 2006 Car Cars Kia Misc Sorento

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sorento

Year:

Codes

Vehicle Platform:

KM (Second Generation)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV / Crossover SUV

Target Audience:

Families, individuals seeking versatile and capable utility vehicle

Competitive Analysis

Key Competitors:

Toyota Highlander, Honda Pilot, Ford Explorer, Nissan Pathfinder

Key Features

Strengths:

Spacious interior, available third-row seating, comfortable ride, strong value proposition

Engine Options:

Available V6 engine for enhanced power and towing capability

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive workshop service and repair

Page Count

Estimated Page Count:

1500-2000+

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, component replacement, lubrication system, cooling system, fuel delivery, exhaust system

Engine Management:

Ignition system, fuel injection system (MPI), emission control systems, engine control unit (ECU) diagnostics

Transmission Manual:

Manual transmission (M/T) overhaul, clutch system, gearbox, drive axles

Transmission Automatic:

Automatic transmission (A/T) overhaul, torque converter, valve body, transmission control unit (TCU)

Drivetrain:

Front-wheel drive (FWD), All-wheel drive (AWD) system, transfer case, differentials

Suspension:

Front suspension (independent, McPherson strut), rear suspension (independent multi-link), shock absorbers, springs, control arms

Steering:

Power steering system, steering rack, tie rods, steering column

Brakes:

Front disc brakes, rear disc brakes, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), brake calipers, pads, rotors, hydraulic system

Electrical System:

12V battery system, charging system (alternator), starting system (starter motor), lighting system, horns, power windows, locks, mirrors

Body And Chassis:

Body panel repair, door mechanisms, hood, tailgate, interior trim, structural components

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, climate control

Safety Systems:

Airbag system, seat belt pre-tensioners, occupant restraint systems

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-ups, belt inspections

Major Repairs:

Engine rebuilds, transmission overhaul, suspension component replacement, brake system repairs

Troubleshooting:

Diagnostic flowcharts for common problems, fault code interpretation

Diagnostics:

OBD-II diagnostics, sensor testing, actuator testing

Electrical Diagnostics:

Wiring diagrams, circuit testing, component testing

Disassembly Reassembly:

Step-by-step instructions for component removal and installation

Technical Depth

Depth Level:

Full workshop level, suitable for professional technicians and advanced DIYers

Torque Specifications:

Detailed torque values for all critical fasteners

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Special Tools:

Identification and usage of specialized tools required for specific repairs

📊 Manual Specifications

File Format

File Type:

Print Quality

Resolution:

High-resolution, clear text and diagrams

Searchability:

Searchable text content for quick information retrieval

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G6CU (3.5L V6 DOHC MPI)

Displacement:

3.5 Liters (3497 cc)

Cylinder Configuration:

Valve Train:

DOHC (Dual Overhead Camshafts), 24 Valves

Performance

Horsepower:

203 hp @ 5500 rpm (approx.)

Torque:

217 lb-ft @ 3000 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

ECU Type:

KIA Electronic Control Unit (ECU)

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic Transmission (Sportmatic with manual shift mode)

Optional

Transmission Type:

5-Speed Manual Transmission (Available on select trims)

Features

Drive Modes:

FWD (Front-Wheel Drive) and AWD (All-Wheel Drive) with electronic coupling

Fluid Specifications

Automatic Transmission Fluid Type:

KIA Genuine ATF SP-III or equivalent

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90 Gear Oil (refer to manual for specific)

📐 Dimensions

Exterior

Length:

187.9 inches (4773 mm)

Width:

74.2 inches (1885 mm)

Height:

67.3 inches (1709 mm)

Wheelbase:

106.1 inches (2695 mm)

Ground Clearance:

7.7 inches (195 mm) (approx.)

Interior

Seating Capacity:

5 or 7 passengers (with optional third-row seating)

Cargo

Cargo Volume Behind 3Rd Row:

6.5 cubic feet (approx.)

Cargo Volume Behind 2Nd Row:

30.5 cubic feet (approx.)

Cargo Volume Behind 1St Row:

77.0 cubic feet (approx.)

Weights

Curb Weight:

4,158 - 4,450 lbs (1886 - 2018 kg) (approx.)

Towing Capacity:

Up to 3,500 lbs (1588 kg) (properly equipped)

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

★★★★★ (5-Star)

NHTSA Side Crash Rating:

★★★★★ (5-Star)

IIHS Crash Test Performance:

Good (for models tested)

Active Features

Standard Anti-lock Braking System

Standard Electronic Brake-force Distribution

Traction Control:

Standard Traction Control System (TCS)

Stability Control:

Available Electronic Stability Control (ESC) on some trims

Passive Features

Airbags:

Front airbags, front side-impact airbags, available side-curtain airbags for all rows

Seatbelts:

3-point seatbelts with pretensioners and load limiters for all seating positions

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

AM/FM/CD player with 4 or 6 speakers, optional premium audio systems

Display Type:

Optional LCD display for climate control and audio information

Driver Assistance

Cruise Control:

Standard cruise control

Parking Assistance:

Available rear parking sensors on some trims

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack

Bluetooth:

Not commonly available from factory for this model year

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe service) / 7,500 miles (12,000 km) or 12 months (normal service) - Refer to manual for specifics

Air Filter Replacement Interval:

Every 30,000 miles (48,000 km) or as needed based on driving conditions

Spark Plug Replacement Interval:

Every 60,000 miles (96,000 km) for iridium-tipped plugs

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 24 months

Transmission Fluid Change Interval:

Every 60,000 miles (96,000 km) or as recommended by severity of use

Fluid Specifications

Engine Oil Type:

API SL or SM, SAE 5W-20 (for most climates) or 5W-30. Consult manual for exact viscosity and API service category.

Engine Oil Capacity:

Approx. 4.8 US quarts (4.5 liters) with filter for 3.5L V6

Coolant Type:

Ethylene Glycol based, permanent type antifreeze (e.g., HOAT - Hybrid Organic Acid Technology) – Pre-diluted 50/50 with deionized water

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

KIA Genuine Power Steering Fluid or ATF DEXRON III equivalent

Known Issues

Common Wear Items:

Brake pads and rotors, suspension components (bushings, ball joints), exhaust system components, catalytic converter issues

Engine Potential Issues:

Minor oil leaks from valve covers, occasional issues with crankshaft position sensor

Transmission Potential Issues:

Occasional shifting harshness in older automatic transmissions, potential for solenoid issues if fluid maintenance is neglected

Electrical Potential Issues:

Alternator longevity can vary, potential for window regulator motor failure

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea

Brand Reputation:

Known for offering value-oriented vehicles with improving quality and features

Model Evolution

Generation Introduction:

Second Generation (KM) launched for the 2006 model year

Design Philosophy:

Transition from a more truck-like body-on-frame to a unibody construction for improved ride and handling

Production

Production Period:

2006-2009 (for this generation)

Manufacturing Locations:

South Korea (primarily)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Achieved good ratings in IIHS and NHTSA crash tests for its time.

Value Recognition:

Often cited for its competitive pricing and feature set within its segment.