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KIA Sportage 2006 OEM Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: KIA Model: Sportage Year: 2006 Codes Chassis Code: JE 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Competitive Analysis Key Competitors: Honda CR-V, Toyota...
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KIA Sportage 2006 OEM Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Sportage
Year:
2006
Codes
Chassis Code:
JE
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail (JDM market equivalent)
Key Features
Vehicle Appeal:
Affordability, practicality, available AWD, distinctive styling for its era.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service and repair for the 2006 KIA Sportage
Page Count
Page Count:
Extensive (specific count not provided, typical for OEM manuals)
Manual Type
Manual Type:
Factory Service Workshop Manual (FSM)
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all variants), Transmission (automatic and manual), Drivetrain (AWD/2WD)
Chassis:
Suspension (front and rear), Steering, Brakes (hydraulic and parking), Wheels and Tires
Electrical:
Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instrumentation, HVAC controls, Audio system, Power accessories
Body:
Body exterior and interior panels, Doors, Hood, Tailgate, Glass, Seals, Upholstery
HVAC:
Air conditioning, Heating, Ventilation systems
Safety Systems:
Airbags, Seatbelts, Anti-lock Braking System (ABS), Traction Control System (TCS)
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), component testing procedures
Repair:
Component removal and installation, engine overhaul, transmission rebuilds, brake caliper service, suspension component replacement
Specifications:
Torque specifications for all fasteners, electrical wiring diagrams, component tolerances
Engine Mechanical:
Engine assembly and disassembly, cylinder head service, piston and connecting rod installation, crankshaft service, timing belt replacement procedures.
Electrical Diagnostics:
Detailed wiring diagrams for all electrical systems, troubleshooting flowcharts for common electrical faults, sensor testing, actuator testing.
Body Repair:
Panel replacement, dent repair techniques, door alignment, glass installation, sealant application, rust prevention.
Technical Depth
Depth:
Factory-level detail, covering basic maintenance to complete engine and transmission overhauls, advanced electrical diagnostics, and body repair.
Special Tools:
Lists required special tools for specific repair procedures (e.g., crankshaft pulley holder, injector puller).
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing all diagrams and text clearly.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4CP (2.0L SOHC)
Engine Displacement:
1998 cc
Engine Configuration:
Inline 4-cylinder
Valve Mechanism:
SOHC (Single Overhead Camshaft)
Performance
Horsepower:
122 hp @ 5500 rpm (approx.)
Torque:
174 Nm @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Coolant
Coolant Type:
Ethylene Glycol based antifreeze (e.g., KIA Super Long Life Coolant)
Engine Oil
Oil Viscosity:
SAE 10W-30 or 5W-30 (refer to manual for specific conditions)
Oil Capacity:
Approx. 4.0-4.5 liters (including filter)
Ignition System
Spark Plugs:
Iridium or Platinum type (e.g., NGK BKR5EGP)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission (with Overdrive)
Features
AWD System:
Electronically controlled Active On-Demand 4WD
Fluid Specifications
Automatic Transmission Fluid:
SPIII (or equivalent Dexron III/Mercon)
Fluid Capacities
Automatic Transmission Fluid Capacity:
Approx. 7.0-7.5 liters (total fill, drain and fill is less)
📐 Dimensions
Exterior
Length:
4350 mm (171.3 in)
Width:
1795 mm (70.7 in)
Height:
1705 mm (67.1 in)
Wheelbase:
2630 mm (103.5 in)
Weights
Curb Weight:
1515 kg - 1600 kg (approx., depending on drivetrain and trim)
Cargo
Cargo Volume Seats Up:
Approx. 725 liters
Cargo Volume Seats Down:
Approx. 1796 liters
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 Star (for AWD models)
Active Features
ABS:
Standard Anti-lock Braking System
TCS:
Available Traction Control System
Passive Features
Airbags:
Front dual airbags, available front side-impact airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters
Child Safety
Latch Anchors:
Standard LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with standard 4 or 6 speakers. Optional premium audio with subwoofer.
Navigation:
Optional factory-installed GPS navigation system.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Connectivity
Auxiliary Input:
Some trims may feature an auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first)
Air Filter Replacement:
Every 30,000 miles or 2 years
Cabin Air Filter:
Every 15,000 miles or 1 year
Spark Plug Replacement:
Every 100,000 miles (Iridium/Platinum)
Timing Belt Replacement:
Belt-driven engine (check manual for interval, typically 90,000 miles)
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
KIA Genuine Power Steering Fluid or Dexron II/III
Known Issues
Engine Considerations:
Potential for head gasket leaks on higher mileage units, carbon buildup on intake valves.
Transmission Considerations:
Automatic transmission can be sensitive to fluid degradation, requiring regular changes. Some reports of rough shifting.
Suspension Components:
Front lower control arm bushings and sway bar links can wear out over time, leading to clunking noises.
Electrical Quirks:
Power window regulators can fail, and some interior light failures are reported.
📚 Vehicle History
Brand Heritage
Manufacturer:
KIA Motors Corporation, South Korea
Model Evolution
Generation:
Second Generation Sportage (2004-2010)
Platform:
Based on the Hyundai Elantra platform
Production
Production Period:
2004-2010
🏆 Awards & Recognition
Recognitions
Safety Award:
Achieved good ratings in IIHS crash tests for its time, particularly with AWD.
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