🏷️ Basic Information

Make:

Kia

Model:

Sportage

Generation:

KM

Year:

2006

Engine Code:

G 2.0 DOHC

Product Name:

KIA SPORTAGE (KM) 2006 G 2.0 DOHC Service Repair Manual

👋 Introduction

Positioning:

Compact SUV segment, known for its value proposition, practicality, and increasing reliability. Competes with models like the Honda CR-V, Toyota RAV4, and Ford Escape of the era.

Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Mitsubishi Outlander.

Features Of Model:

Available with either 2WD or 4WD, spacious interior for its class, comfortable ride, practical for daily use and light off-roading.

Value Proposition:

Essential resource for DIY enthusiasts and professional mechanics to maintain, diagnose, and repair the Kia Sportage KM, ensuring longevity and optimal performance.

📋 Manual Details

Primary Coverage:

Service and Repair Procedures

Estimated Pages:

1500-2000 (estimated for comprehensive coverage)

Type:

Service and Repair Manual

Language:

English

Format:

Digital (likely PDF, as per common industry practice for this era)

📖 Manual Coverage

Engine:

2.0L DOHC (G4GC/G4GC Beta II engine family) - including diagnostics, overhaul, timing, fuel injection, ignition, cooling, lubrication, emissions control

Transmission:

Manual and Automatic transmission service, overhaul, and diagnostics

Drivetrain:

Front-wheel drive and All-wheel drive systems, differentials, drive shafts, CV joints

Suspension:

Front (MacPherson strut) and Rear (Independent multi-link) suspension systems, shock absorbers, springs, bushings, alignment specifications

Brakes:

Front disc, Rear drum/disc (depending on trim), ABS system, hydraulic lines, calipers, master cylinder

Steering:

Power steering system, steering column, steering rack/gearbox

Electrical:

Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams, body control module (BCM) basics

HVAC:

Heating, Ventilation, and Air Conditioning system components, operation, and basic troubleshooting

Body:

Exterior panels, doors, glass, trim, interior components, seat adjustments

Chassis:

Frame, body structure, torque specifications for chassis components

Maintenance:

Routine maintenance procedures: oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement, belt inspection/replacement

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, including symptom-based troubleshooting guides

Repair:

Detailed step-by-step repair instructions for major and minor components, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension component repair, and electrical component replacement

Diagnostics:

On-Board Diagnostics (OBD-II) system, Diagnostic Trouble Codes (DTCs) listing and interpretation, scan tool usage guidance

Special Tools:

Identification and usage of specialized tools required for specific repair procedures

Depth:

Comprehensive: Covers everything from basic scheduled maintenance to complete engine and transmission overhauls, including detailed diagnostics and repair procedures.

📊 Manual Specifications

File Type:

PDF (Portable Document Format) - typical for digital service manuals

Quality:

High-resolution scans and digital native content ensuring clarity of diagrams, text, and images.

Binding:

N/A (Digital Format)

Paper:

N/A (Digital Format)

Text Search:

Searchable text content for quick access to specific topics and keywords.

Navigation Features:

Hyperlinked table of contents and index for easy navigation.

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder, DOHC (Double Overhead Camshaft)

Engine Code Family:

Beta II (G4GC)

Displacement:

1998 cc (2.0 Liters)

Horsepower:

Approx. 139-141 hp @ 6000 rpm (varies slightly by market/tune)

Torque:

Approx. 136-138 lb-ft @ 4500 rpm (varies slightly by market/tune)

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Catalytic Converter:

Yes, equipped with a catalytic converter.

Oil Capacity Approx:

4.5 - 4.8 Liters (with filter change)

🔧 Transmission

Type:

5-speed Manual Transmission

Type:

4-speed Automatic Transmission (with overdrive)

Transfer Case:

Part-time 4WD system with electronic control (optional).

Manual Fluid:

API GL-4 or GL-5, SAE 75W-90 gear oil (check manual for exact specification).

Automatic Fluid:

Kia Genuine ATF or equivalent Dexron III/Mercon compatible fluid.

📐 Dimensions

Length:

Approx. 4,340 mm (170.9 in)

Width:

Approx. 1,795 mm (70.7 in)

Height:

Approx. 1,670 mm (65.7 in) (without roof rails)

Wheelbase:

Approx. 2,630 mm (103.5 in)

Curb Weight Approx:

1450 - 1600 kg (depending on drivetrain and options)

Cargo Volume Approx:

Approx. 330-350 Liters (behind rear seats), expandable significantly with seats folded.

🛡️ Safety Features

NHTSA Front Impact:

Not readily available for this specific model year, but generally performed adequately for its class in its era.

IIHS Side Impact:

Not readily available for this specific model year.

ABS:

Standard or optional depending on trim level.

Traction Control:

Optional on some models.

Airbags Front:

Driver and passenger front airbags.

Airbags Side:

Optional side curtain airbags or front side airbags on higher trims.

Seatbelts:

3-point seatbelts with pretensioners and load limiters for front occupants, 3-point rear seatbelts.

💡 Technology Features

Audio System:

Basic AM/FM/CD player with 4-6 speakers. Higher trims may offer premium sound systems or optional satellite radio.

Navigation:

Optional navigation system available on higher trim levels, typically with a basic touchscreen interface.

Cruise Control:

Standard or optional depending on trim.

Auxiliary Input:

May feature an auxiliary audio input jack on some models.

Climate Control:

Manual or automatic climate control depending on trim.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Typically around 60,000-100,000 miles (96,000-160,000 km) for iridium or platinum plugs, but check manual for specifics.

Timing Belt Replacement:

This engine uses a timing belt. Interval is crucial and typically around 60,000-100,000 miles (96,000-160,000 km). Failure can cause catastrophic engine damage. Check manual for exact interval and recommended replacement parts (belt, tensioner, idler pulleys, water pump).

Engine Oil Recommendation:

API SM or higher, ILSAC GF-4 or higher, SAE 5W-20 or 5W-30 (check owner's manual for precise viscosity based on climate).

Coolant:

Ethylene Glycol based coolant, typically a green or orange type. Check manual for specific Kia-approved coolant or equivalent.

Brake Fluid:

DOT 3 or DOT 4 (check cap or manual).

Engine Oil Consumption:

Some owners have reported slightly higher oil consumption than expected, emphasizing the need for regular oil level checks.

Suspension Components:

Wear of bushings and ball joints can occur over time, leading to knocking noises or alignment issues.

Heater Core Leaks:

Some instances of heater core leaks have been reported, affecting HVAC performance.

ABS/Sps Warning Lights:

Can sometimes be related to wheel speed sensors or ABS control modules.

📚 Vehicle History

Brand Focus:

Kia, a South Korean manufacturer, has a history of producing reliable and value-oriented vehicles, with a growing focus on design and technology.

Generation Designation:

The KM generation Sportage (also known as the Sportage II) was a significant redesign from its predecessor, moving to a monocoque (unibody) construction for improved ride and handling.

Platform Sharing:

Built on the same platform as the Hyundai Tucson of the same era.

Production Years:

2004-2010 (for the KM generation worldwide, with variations in market introductions).

Manufacturing Locations:

Primary manufacturing was in South Korea.

🏆 Awards & Recognition

Safety Awards:

Specific awards for this model year are not widely publicized, but it generally met safety standards of its time.

Consumer Reports:

Consumer Reports ratings for this era of Sportage typically indicated average to above-average reliability, particularly in later years of the KM generation.

Emissions Certification:

Meets EPA emissions standards for the respective model year.