Target Audience:
Do-it-yourselfers and experienced mechanics seeking comprehensive repair and service information.
Value Proposition:
Inexpensive way to keep the vehicle working properly by providing detailed, factory-level repair guidance.
Comparison:
Offers a cost-effective alternative to expensive dealership service or overpriced physical manuals that require shipping delays.
Searchability:
PDF format often allows for text searchability, enabling quick access to specific topics.
Organization:
Numbered table of contents for easy information retrieval.
Engine Mechanical:
Detailed repair and overhaul procedures for the 2.3L L3-VE engine, including cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, and cooling system.
Fuel System:
Includes fuel injection system diagnostics, component testing (injectors, fuel pump, pressure regulator), and emissions control systems.
Transmission Manual:
Repair and maintenance for the manual transmission, including clutch system, gearbox overhaul, and driveline components.
Transmission Automatic:
Diagnosis, repair, and overhaul procedures for the automatic transmission (if equipped), including torque converter and transmission control system.
Brake System:
Front and rear brake systems (disc/drum), ABS component testing, hydraulic system bleeding, and parking brake adjustments.
Suspension Steering:
Front and rear suspension components (shocks, springs, control arms, ball joints), steering system (rack and pinion, power steering), wheel alignment specifications.
Electrical System:
Complete electrical system diagnostics, including starter, alternator, battery, lighting, accessories, fuses, relays, and wiring diagrams.
Body Chassis:
Body panel repair, door mechanisms, glass replacement, interior trim removal, chassis components, and exhaust system.
HVAC:
Air conditioning system diagnosis and repair, heater core replacement, blower motor, and climate control panel.
Safety Systems:
Airbag system (SRS) diagnosis and component replacement, seatbelt mechanisms.
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and belt inspections.
Troubleshooting:
Systematic troubleshooting guides for common and complex issues, including diagnostic fault codes (DTCs) and step-by-step diagnostic procedures.
Repair:
Detailed step-by-step repair instructions for virtually all vehicle components, from minor adjustments to major component overhauls.
Diagnostics:
In-depth diagnostic strategies for engine, transmission, electrical, and chassis systems, often referencing specific scan tool data.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Depth:
Complete disassembly to reassembly, covering both basic maintenance and advanced engine/transmission rebuilds.
Illustrations:
Hundreds of photos and detailed illustrations, drawings, and enlarged insets to clarify procedures and part identification.
Instructions Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings for critical information.
Wiring Diagrams:
Detailed wiring diagrams integrated with electrical system troubleshooting for ease of use.
Engine Type:
Inline-4 Cylinder, DOHC, 16-valve
Displacement:
2.3 Liters (2261 cc)
Bore X Stroke:
Approx. 87.5 mm x 94.0 mm
Compression Ratio:
Approx. 9.7:1
Horsepower Hp:
Approx. 143-145 hp @ 5200-5300 rpm
Torque Lb Ft:
Approx. 158-160 lb-ft @ 4000 rpm
Injection Type:
Electronic Fuel Injection (EFI) with Sequential Multi-Port Fuel Injection (SMPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Oil Type Specification:
SAE 5W-20, API Service SL or SM
Coolant Type:
Ethylene glycol based coolant, 50/50 mixture with distilled water (Mazda Genuine Super Long Life Coolant or equivalent)
Type:
5-speed Manual Transmission (M5OD-R1 or similar)
Type:
4-speed Automatic Transmission (430LE or similar)
Fluid Manual Transmission:
GL-4 rated gear oil, viscosity grade appropriate for climate (e.g., 75W-90)
Fluid Automatic Transmission:
Mazda ATF-Type T-IV or compatible Dexron III/Mercon equivalent
Wheelbase:
Varies by cab and bed configuration (e.g., approx. 117.9 inches for standard cab)
Length:
Varies by configuration (e.g., approx. 192.4 inches for short bed)
Width:
Approx. 71.7 inches
Height:
Approx. 66.0 - 67.5 inches
Curb Weight:
Varies significantly by configuration (e.g., approx. 3400 - 3800 lbs)
Gross Vehicle Weight Rating Gvw:
Varies (e.g., around 5000-5300 lbs)
Towing Capacity:
Varies, up to approx. 3000-3500 lbs depending on configuration and towing package.
Audio System:
Standard AM/FM stereo with CD player. Optional premium audio systems and satellite radio may have been available.
Display:
Basic digital display for odometer, trip meter, fuel level, and warning lights. No central infotainment screen typical of modern vehicles.
Cruise Control:
Optional on many trims, standard on higher trims.
Bluetooth:
Not typically available on this model year. Aftermarket solutions would be required.
Usb Port:
Not standard. Aftermarket integration required.
Engine Oil Filter Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Consult manual for specific recommendation.
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection. Crucial for performance and fuel economy.
Spark Plug Replacement:
Typically every 60,000-100,000 miles (96,000-160,000 km) for iridium or platinum-tipped plugs. Check manual for exact type and interval.
Transmission Fluid Change:
Manual: Every 50,000-75,000 miles (80,000-120,000 km). Automatic: Every 30,000-60,000 miles (48,000-96,000 km) or based on severe service intervals. Inspect regularly.
Coolant Flush Replacement:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years. Use of long-life coolant extends this.
Power Steering Fluid:
Mazda Genuine Power Steering Fluid or Dexron III/Mercon equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (consult specific model requirements).
Frame Rust:
As with many body-on-frame trucks of this era, frame rust can be a significant issue, particularly in regions with road salt. The manual would cover inspection points and potentially repair procedures.
Transmission Issues:
Occasional reports of automatic transmission issues (e.g., shifting problems) or clutch wear on manual transmissions. The manual's diagnostic section is key here.
Engine Oil Leaks:
Common areas for minor oil leaks can include valve cover gaskets or oil pan gaskets, especially with higher mileage. Repair procedures for these are standard in a service manual.
Mazda Truck Lineage:
The B-Series, also known as the Mazda Proceed or Mazda Titan, has a long history dating back to the 1960s, often developed in partnership with Ford (e.g., Ranger).
Generation:
The 2006 model falls within the fourth generation of the Mazda B-Series (introduced in 1998), which was heavily based on the Ford Ranger platform for North American markets.
Updates For 2006:
Minor styling updates and feature packaging may have occurred in the lead-up to 2006, but the core platform remained consistent.
Manufacturing Location:
Primarily manufactured in North America (e.g., USA) in partnership with Ford, leveraging Ranger assembly plants.