2006 Mercedes-Benz G500 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: G500 Year: 2006 Codes Chassis Code: W463 Engine Code: M113 (E50) 👋 Introduction Market Position Segment: Luxury SUV, Off-Road Capability Target Audience: Owners...

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标签: 2006 Car Cars G500 Mercedes Mercedes-benz Misc

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

Year:

Codes

Chassis Code:

Engine Code:

M113 (E50)

👋 Introduction

Market Position

Segment:

Luxury SUV, Off-Road Capability

Target Audience:

Owners and independent repair facilities specializing in Mercedes-Benz vehicles.

Competitive Analysis

Key Competitors 2006:

Land Rover Range Rover, Lexus LX 470, Cadillac Escalade, Toyota Land Cruiser.

Key Features

Vehicle Focus:

Robust off-road capability combined with Mercedes-Benz luxury and engineering.

Manual Value Proposition:

Provides factory-level diagnostic and repair procedures, enabling comprehensive maintenance and repair.

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Drivetrain:

Brakes:

Suspension:

Steering:

Electrical System:

Body And Frame:

HVAC:

Interior Trim:

Diagnostic Troubleshooting:

Wiring Diagrams:

Page Count

Estimated Pages:

Thousands (Digital Format)

Manual Type

Type:

Official Service & Repair Manual Software

Language

Language:

English

Format

Format:

Software/Digital (likely PDF or proprietary executable)

File Format:

Likely proprietary executable with searchable interface or high-quality PDF with bookmarks and search functionality.

Print Quality:

N/A (Digital Format)

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

Searchability:

High (typical for software manuals)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul procedures, component testing, cylinder head, pistons, crankshaft, valvetrain, lubrication system, cooling system.

Engine Management:

Engine Control Module (ECM) diagnosis, fuel injection system, ignition system, emission control systems, sensor testing and replacement.

Transmission Automotive:

5-speed automatic transmission (722.6 '7G-TRONIC' variant), diagnosis, repair, adjustment, fluid service, torque converter.

Drivetrain And Axles:

All-wheel drive system, transfer case, front and rear axles, differentials, driveshafts, CV joints, locking differentials.

Brake System:

Hydraulic system, Anti-lock Braking System (ABS), Electronic Stability Program (ESP), brake discs, pads, calipers, hydraulic lines, bleeding procedures.

Suspension System:

Independent front suspension, solid rear axle, shock absorbers, springs, control arms, bushings, wheel alignment specifications.

Steering System:

Power steering system, steering gearbox, steering column, tie rods, power steering fluid specifications and replacement.

Electrical And Electronics:

12-volt electrical system, battery, charging system (alternator), starter, lighting system, power windows, mirrors, seats, central locking, fuse box diagrams, relay locations.

Body And Interior:

Body panel removal and installation, door mechanisms, tailgate, bumpers, interior trim components, upholstery, sound deadening.

Climate Control HVAC:

Air conditioning system diagnosis, refrigerant handling, heater core, blower motor, climate control module, cabin air filter replacement.

Safety Systems:

Airbag system (SRS) diagnosis and component replacement, seatbelt mechanisms.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs, tire rotation.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides.

Component Repair And Rebuild:

Detailed step-by-step instructions for removing, disassembling, inspecting, repairing, and reassembling major vehicle components.

Diagnostic Testing:

Procedures for using diagnostic scan tools, voltage/resistance testing of sensors and actuators, pressure testing.

Maintenance Schedules:

Factory recommended service intervals for various maintenance tasks based on mileage and time.

Fluid And Component Replacement:

Specific procedures for replacing fluids (engine oil, coolant, transmission fluid, brake fluid, power steering fluid) and components.

Electrical Diagnosis And Repair:

Tracing electrical circuits, testing components with multimeters, repairing wiring harnesses, module replacement procedures.

Bodywork And Trim Repair:

Removal and installation of body panels, doors, bumpers, interior trim pieces, and accessories.

Technical Depth

Depth:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.

Diagnostic Scope:

In-depth diagnostic strategies, including symptom analysis, fault code interpretation, and electrical tracing.

Repair Detail Level:

Step-by-step instructions with torque specifications, special tool requirements, and critical clearances.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated V8

Displacement:

4.966 liters (303 cubic inches)

Bore X Stroke:

97.0 mm x 84.0 mm

Compression Ratio:

9.5:1

Valve Train:

SOHC (Single Overhead Camshaft), 3 valves per cylinder

Performance

Horsepower:

292 hp @ 5500 rpm (SAE Net)

Torque:

336 lb-ft @ 2800-4000 rpm (SAE Net)

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (SFI)

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Fuel Tank Capacity:

96 liters (25.3 US gallons)

🔧 Transmission

Standard

Transmission Type:

5-speed Automatic (722.6 '7G-TRONIC' variant)

Optional

Optional Transmission:

N/A for this model year G500

Features

Transmission Features:

TouchShift, electronically controlled, adaptive shift programs, manual shifting mode.

Transmission Fluid Type:

MB Specification 236.10 or 236.12 Automatic Transmission Fluid (ATF)

Transmission Fluid Capacity:

Approx. 8.0 - 9.0 liters (dry fill)

📐 Dimensions

Exterior

Wheelbase:

2850 mm (112.2 inches)

Length:

4662 mm (183.5 inches)

Width:

1760 mm (69.3 inches) (excluding mirrors)

Height:

1931 mm (76.0 inches)

Ground Clearance:

Approx. 220 mm (8.7 inches)

Weights

Curb Weight:

Approx. 2250 kg (4960 lbs)

Gross Vehicle Weight Rating:

Approx. 2950 kg (6504 lbs)

Towing Capacity:

3400 kg (7500 lbs)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

Not Rated/NA (Vehicle designed prior to stringent modern rating systems)

IIHS Crash Test:

Good (for frontal offset if tested by IIHS for that model year and configuration)

Active Features

Active Safety Systems:

Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), All-Wheel Drive (AWD).

Passive Features

Passive Safety Features:

Driver and front passenger airbags, front side-impact airbags, front and rear head curtain airbags, three-point seatbelts with pre-tensioners.

💡 Technology Features

Infotainment

Infotainment System:

COMAND (Cockpit Management and Navigation) system with CD player, AM/FM radio, and optional navigation.

Audio System:

Harman Kardon premium sound system available on many trims.

Driver Assistance

Driver Assistance Features:

Cruise Control, Parking Assist (rear sensors).

Connectivity

Connectivity Options:

Limited by modern standards; may include provisions for auxiliary input or hands-free calling via an accessory module.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 10,000 miles or 12 months, whichever comes first (check owner's manual for specific conditions).

Transmission Fluid Change Interval:

Typically every 60,000 miles (check manual for specific recommendations, especially under severe use).

Coolant Flush Interval:

Every 30,000 miles or 3 years for older coolant types; may be longer for specific long-life coolants.

Brake Fluid Change Interval:

Every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil Specification:

MB Specification 229.5 (Synthetic Engine Oil)

Engine Oil Viscosity:

SAE 0W-40 or 5W-40 recommended

Engine Coolant:

MB Specification 325.0 or 325.6 (Glysantin G48 or similar)

Power Steering Fluid:

MB Specification 236.3

Brake Fluid:

DOT 4 Plus (MB Specification 331.0)

Known Issues

Common Complaints 2006 G500:

Minor oil leaks from valve covers or oil pan, occasional failure of ambient temperature sensor, potential for water pump seal leaks, electronic module glitches (infrequent).

Specific Component Wear:

Front sway bar bushings, tie rod ends, and certain suspension components can experience wear due to the vehicle's weight and off-road use.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Mercedes-Benz, established in 1926, renowned for luxury, engineering, and innovation in automotive technology.

Model Evolution

G Wagen Origins:

Originally developed as a military vehicle in the 1970s, transitioned to a civilian luxury SUV known for its exceptional off-road prowess and distinctive styling.

W463 Generation:

The W463 generation, introduced in 1990, marked a significant shift towards luxury, comfort, and refinement while retaining its core off-road capabilities.

Production

Manufacturing Location:

Graz, Austria (by Magna Steyr)

Production Years W463:

1990 - Present (with continuous updates)

🏆 Awards & Recognition

Recognitions

Historical Accolades:

The G-Class lineage has consistently been recognized for its off-road capability and durability by automotive publications and enthusiasts.

Ratings

Resale Value:

Historically strong resale value due to its cult following and unique positioning.